"Tank" my 91 Crew Cab Dually

chillman88

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I had my truck frame done for about $250 I think. The wanted another 200 to epoxy prime it. That was a mistake on my part. Should have let them do it. Sand blasting place here in MD.

Almost worth the drive!
 

catbird7

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I bought one of these several years based on suggestion from a friend however never tried it. He claims it does a really good job. If you clean parts larger than the average blast cabinet can handle, might be worth trying???
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chillman88

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@catbird7

That's actually pretty cool. I'd be worrying too much about making sure it was dry! I bet it works good though. It would give me another reason to buy a pressure washer LOL
 

chillman88

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Well a few days ago I got my passenger side mirror installed:

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I had used some socket head cap screws cut down, but I wasn't really digging that because there's not much surface area on them holding on.

Today I started on the other side with some 1/4-20x3/4 stainless panhead phillips screws. I ground one side of the screws flat to resemble the bottom of the T bolts the original truck had.

Kinda hard to see, but you might be able to tell if you look closely.
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I'm using aluminum bonded seal washers, stainless lock washers, and stainless acorn nuts.

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Same as the other side, two of the bottom bolts lined right up with the holes for the original mirrors!

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Got a new convex mirror for the passenger side in the mail today. New heated mirror heads will be here Friday, and the new fan clutch should be delivered tomorrow! :Thumbs Up

Still have to drill for the front bottom bolts. @tjsea had a great suggestion, so I'm going to use a pair of the torx screws from the old mirrors and weld the correct hex nut to a fender washer for the inside so everything matches up good!
 
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chillman88

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Well yesterday my heated mirrors showed up. Or, more honestly one of the two I ordered did :dunno I emailed the seller, hopefully they'll just send me another one on Tuesday.

Old mirror was in pretty rough shape. I'm glad I didn't try to put the new convex mirror on because the bottom nut just sheared off, exactly as expected honestly.

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New one on! I'm waiting to drill for the wiring until I tear the door apart to install that missing front bolt. I want to make certain I run the cable where the window regulator won't be hitting it.

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I ran some polish over all the brackets and mirror backs and washed all the mirrors and windows after I was done. Looks much better now!
 

chillman88

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New Motorcraft fan clutch installed! The old one was pretty grimy so I'm guessing it spilled its fluid. Probably a good thing I changed it, I noticed a little bit of wobble when removing it. Not a lot by any means but more than the new one has for sure.

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Old one was a lot more loose rotationally too. There goes 2mpg LOL

Temp gauge is supposed to show up on Thursday.
 

Selahdoor

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How freely should the fan spin by hand? (Engine not running, and cold, of course.)
 

chillman88

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How freely should the fan spin by hand? (Engine not running, and cold, of course.)

I can't answer that yet, truck was plenty warm when I changed it lol. I'll go out and take a look in a little bit. I just mowed so it should have had time to cool down some, now it's my turn to cool down LOL
 

chillman88

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How freely should the fan spin by hand? (Engine not running, and cold, of course.)

I don't know how else to say? It has a noticable amount of resistance, the fan will not freewheel at all, stops instantly when "spun". It's not "hard" to turn like it might appear in the video, just a decent amount of resistance. Mind you the truck has been sitting a few hours and is what I would call "cold". I can comfortably lean on the radiator and it's not warm.

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Selahdoor

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Thank you.

Apparently mine is fine. Just seems like it is ALWAYS spinning hard when the engine is running...
 

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