Right, Fan Clutches do wear out over time, I don`t know how many years or miles. But actually it is how many rotations of the engine does it take to wear out one?
I have seen good one`s at the PNP yards on 6.9 7.3`s.
Most of the times they are already gone.
If that Fan Blade is damaged and you straightened it out, best to toss it. It will be out of balance.
I pulled a 7.3 in Oct out of a pretty tore up 89. Only damage to the engine was one bent blade. My BIL said to toss it, that it will be out of balance. He worked in industrial AC work for over 50 years, and learned that it is just not worth it.
Have you seen this thread on upgraded Fan?
Upgraded cooling fan! Completely drop in, bolt on upgraded fan! My 9 blade: 22" diameter, 8lbs 6 Oz, 324 sq. in. of blade surface area or 160% more fan area than stock. Factory 7 blade: 22", 7lbs 0 oz, 202 sq. in. of blade surface area Slightly more engine noise than stock, but not a large...
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