HammerDown
Full Access Member
Thanks fellas...
Anybody repalcing the injection pump should buy the kit that has the bolts and o-rings in it. that way the bolts wont be rounded off and damaged. That fuel return line square o-ring is located at the back of the hard line near the rear of the motor on the drivers side. Its hard to get at so remove it from the intake manifold and replace the o-ring. Many owners don't know there is a seal there that can and will leak air into the fuel system....
You can get the olive square O-rings from any Ford dealership,
Thanks for the suggestion and part numbers but it looks like I may have a extremely small weep inside the IP that's filling that well at the very front underside of the IP in pic 2...I'll double check it again though.You can get the olive square O-rings from any Ford dealership, it's only 4 dollars for 2 of them. They will be 5/16 or 3/8. Mine were 5/16, on my 1985. Get a piece of steel line and a flare tool. As soon as I pulled the line of to replace the seals I saw a bit of rust in the line, any rust will go right into the IP. So I bent and flared a new line. make sure to clean the line up real good since any metal shaving won't have a filter and will go right into the IP. Even if your line is clean you will need to replace the seals on both ends. Otherwise moving the steel line to replace the one seal can damage the other, and nice to be able to see into the line.
Here's the Ford part#
5/16 olive: E3TZ-9K260-A
3/8 olive: E3TZ-9C387-A
Before you condem your IP replace all the olive seals first. When mine leaked fuel will run down the bottom side of the fuel line all the way to right before the IP and drain into that pan below the IP, filling it with fuel. Replaced the olives, no more fuel. At $10 for a few olive o-rings its a lot cheaper and easier than an IP.
Triple checked that line...bone dryLook to the right of the injection pump. See the line that the return off the top of the pump goes into. That hard line at the back of the intake manifold has an olive in it also....