No offense at all!
I just wanted to light the fire so there could be good discussion so the OP could get a bunch of input. I'm IDI loyal, so my opinions tend to be HIGHLY biased!
My Dad's 03 7.3 PSD is bone stock with 170k miles. The only thing we've done is transmission filters and flushes. Engine oil changes, air filters, batteries, a starter, fuel filters....and I think that's it....
It's a daily driver for a 40-mile round trip for him to get to work and back. It's been cross country 3 times. Once with an 8' truck camper, once with that 8' truck camper towing the 28' camper, and once with an 11' truck camper. We just bought a 20' enclosed trailer that he's putting a house-type shower stall, a sink, and some cabinets in the front so that it will be a home-made toy hauler. He wants to bring the Jeep CJ8 out west so when him and my Mom want to explore the national parks farther then they can walk...they can drive. And yes, that Powerstroke will be hauling that trailer many more times out west...all will be trouble-free and faster than an IDI will perform the task.
I remember on our trip out in 2006, I was 16. We were in Ogalala, Nebraska and the transmission had been surging that day...making funny noises and all. The temp gauge was reading a little warm, but my Dad awasn't alerted by it. We found the local Ford dealership and stopped in. My Dad was VERY worried. Mechanic just pointed to the electronic sign at the bank next door that said the temperature was 114 degrees. He said "Sir, your truck is just plain hot." Transmission hasn't been 100% right since then, I think we bruned it up a bit...but it still works great everyday! Shift points are off a little, and engages weird sometimes...but it works. It's going to get rebuilt within another 15-20k miles before the next major trip...and it's getting a larger cooler!
Why does that matter? The 4R100 is the 99-2003 Superduty truck is very similar to the E4OD. Heat is the biggest factor in killing them, otherwise they're a great transmission as long as you keep the electrical connections in good shape.
My IDI was a student-hauler for me also. I drove 40-mile round trip everyday to Community College and graduated last Spring. Yep, had a couple issues along the way...but that rig started up every morning no matter what the temperature and got me there. So reliable, I pulled a 4.0 with a 19-credit workload while running a start-up landscaping business. Yes, the IDI is the heart and soul of my life! If my IDI dies, I'm in BIG trouble. But, I rely on it and it performs day in and day out.
I remember one day I was leaving school on the way home. I was the last one in the parking lot and the guy had been waiting for me to get there, so he could lock the gate and go home. Yep, batteries were dead...GREAT!
Know what was my lucky break? Being on top of the hill and pop-starting it with my 4 speed.
With a 40 mile round trip to school everyday, 60% was 2-lane highway, 10% was city, and 30% was 1-lane 45 MPH roads. Anywhere from 16-23 MPG's depending if I was running late or not
That's without overdrive, running 3.55 gears. 16 with the go-pedal stuck to the floor, 23 feathering the pedal and driving extremely slow. 23 MPG and driving that slow isn't practical, so I usually was satisfied with 18-20.
Yes, the IDI build will be expensive and a Stroke could be built up for a whole lot less. But consider the factors of "jerry-rigging" to get home. Some days I swear that if I didn't have bad luck, then I'd have no luck at all
Powerstroke aftermarket is a lot deeper than the IDI aftermarket. In fact, the Moose fuel system, Type4 camshaft, ARP head studs, and DPS injectors are about as extensive as it gets I think. But hey, what more do ya need?
If speed and power is the ultimate goal for an empty truck, then a Powerstroke might be a better choice. But with that much power, what's gonna give? Driveshaft or U-Joints? I don't see the point in a truck that would haul trailers to have over 200-240 Horsepower. A 200 HP IDI is as powerful as anyone needs...before the rest of the truck falls apart/breaks behind it.
If I were in the buyers shoes, I would friggin JUMP on that IDI with a banks.
There are also those who would JUMP on a Stroke.
Depends on who you ask, but that's my view. As Dave said, welcoem to the Ford family! Nice to see another "Ford Blue Bleeder"!