I suppose that it could happen, but I think it would have to be running pretty badly in order to make noise in an unusual/louder than normal way.
I agree and I'm not 100% sure if you can even buy a new DMF anymore. Maybe you can and I just don't know about it. I have no desire whatsoever to go back to a DMF even if I could and it wasn't for an outrageous price. You can check yours. Remove the dust/inspection cover and look at your flywheel. If you can grab the part of the flywheel that the clutch bolts to and rotate it around (back and forth) any at all, it's bad.
When I worked on these for a living, 1995-2001, the shop would buy DMFs from a place called Bishop Machine (IIRC) that was somewhere in Texas. People would wonder how we sold them for so much cheaper than anywhere else could. The real answer is that I think they were rebuilt, not new, but I don't know that for sure. They were sold as new and I couldn't say otherwise.
LUK. Like Redneck said, I'll recommend them too. I've had no problems with mine and I've been running the same kit, bearings and all, since 2006. I've had it in two trucks and one Bronco.
I don't have one on mine either. Just don't let Jesus Freak see this. He'll claim that you'll suck up all of the neighborhood cats, fogs, and whatever other crazy thing that comes to mind by doing this.
Yes.