Attention Duralift Users

theguruat12

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So, after installing my Duralift pump about two months ago, my truck ran and primed beautifully...for about a week. Then, I started running into starvation issues while driving, especially under heavy throttle. My pump I believe is turned up maybe one flat, so I didn't see that as the issue. I was prepared to just reconnect the old mechanical pump and use the Duralift as a primer when I went through and replumbed the fuel system under the bed.

Well, I took off the bed and ran SAE30R10 submersible hose in the tanks, with the brass t's on the bottom (I believe icanfixall recommended this? GREAT idea, whomever it was!). Then, noting that my truck still had the factoury fuel lines (the nylon coloured stuff with the little funky slip-on connectors) I decided while I had the bed off, I would replace it all with new hose just to make sure I had no air intrusion due to old seals.

The interesting part was when I took off one of the old slip connectors to attempt to reuse it for the elbow it had (didn't work, ran new brass). When I cut it off the old line, I noticed that it was full of little black plastic chunks. I assume they are from the showerheads (I removed the big pieces from the tanks). I believe that the new, constant high suction of the Duralift caused them to get sucked down the lines to the connectors at the solenoid tank switch, and clog the supply lines. This completely explains my starvation issue. I resealed it all with new hose, and added two little filter screens, one after each tank going to the valve. I've seen several more little chunks get sucked into my Duralift bowl, I assume the remnants that were in the switch, or other lines.

Happy to say, no more starvation issues. My Duralift keeps up with the injector pump just fine now!

Just figured I would share this experience with all of you, since I've noticed a few other people complaining of Duralift issues lately. You might want to check your lines for clogs.

EDIT: I have since switched to using screens on the sumps in the tanks themselves, that way nothing can even enter the lines. I didn't like the idea of replacing the elements on the inline filters I was using.
 
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rob93

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Hmm. Maybe those who replaced the Duralift with a different pump (with more flow) only got rid of the starvation issues because it could overcome this blockage? Essentially band-aiding the problem...

I need to fix both of my shower heads soon (lazy) and hopefully this is the reason behind my starvation issues...
 

theguruat12

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Just the tank pickups are such a load off my mind. Not having to guess whether or not I'm about out of fuel as soon is so nice. I didn't fix the gauge senders this time though, still working on building a custom float for that.
 

Garbage_Mechan

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I had the exact same issue with the black chunks of the old showheads clogging the lines, in fact it took 2 go arounds of dropping tanks and flushing lines. I didn't do it myself (the first time) but the person that did understands clean now!
 

idiabuse

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if you don't vent the tanks properly the pump will pull a vacuum inside the tank killing any sort of volume delivery.

I say this over and over all the time. Never sinks in, I laugh at people who never solve the problem of vapor lock and other
performance related issues.

Javier
 

icanfixall

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I do pull a vacuum on my tanks all the time. Someday I will fix that too. I guess we should recommend blowing back thru the lines when we fix the tank suction lines before we feel were done with the job. Also running a screen on the sutction line in the tanks will cut down on any unseen crap being sucked into the feed lines. If we felt the lines had a restriction and blew back thru them into the tanks it would just be a matter of time before it was sucked up again and causing the same issues. The front tank suction can be easily removed and blown out from the durlift pump suction side. But the rear tank is another story unless you have a trap door in the bed of your truck for easy access to the sender and suction head for the tank... Thats a tuff tank to drop with any fuel in it...
 

franklin2

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The 460's with electric pumps in the tanks have this problem also. Usually the shower head particles end up clogging the return orifice up near the carb.
 

idiabuse

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The solution is to remove the tank and drill a 5/8 hole on the top of the tank and install a minimum diameter 1/2 #8 roll over valve, then attach a quality inline fuel filter so when your driving down the road sucking up dirt it wont make it into your tank.

Done this to my truck years ago now. fuel system is reliable as could be, always lets me know when there is 2 miles left of fuel. It sucks it all out everytime.


Javier
 

gonecrazyi

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I did the brass t in the tank of my truck years ago. Never had a problem after that. Thankfully
 

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