CDX825
filtration nut
I think the biggest cause of EGR failures on the 6.0 was due to the coolant. The yellow Ford gold coolant in my opinion is junk! Seems like every Ford Ive seen with that stuff has sand in the degas bottle from the silicates coming out of suspension.
When I started looking into causes of 6.0 engine failures I ran across several pictures of cutaway oil coolers that where plugged with that sand and silicate gel. The way the coolant flows in those engines is through the oil cooler then the EGR cooler. So if the oil cooler plugs it cuts off coolant flow to the EGR cooler. Thats when they overheat and you run into problems. Ford originally recommended running the gold coolant 100K Miles. They later dropped it down to 60,000 and more recently dropped it use all together in their new vehicles.
I think had they used a better coolant there wouldn't have been so many EGR related failures. International used ELC in their 6.0 powered trucks and from my understanding didn't have near as many problems.
They are great engines though, contrary to what some people say and they sound awesome!
When I started looking into causes of 6.0 engine failures I ran across several pictures of cutaway oil coolers that where plugged with that sand and silicate gel. The way the coolant flows in those engines is through the oil cooler then the EGR cooler. So if the oil cooler plugs it cuts off coolant flow to the EGR cooler. Thats when they overheat and you run into problems. Ford originally recommended running the gold coolant 100K Miles. They later dropped it down to 60,000 and more recently dropped it use all together in their new vehicles.
I think had they used a better coolant there wouldn't have been so many EGR related failures. International used ELC in their 6.0 powered trucks and from my understanding didn't have near as many problems.
They are great engines though, contrary to what some people say and they sound awesome!