Thanks guys, so here’s some pics and explanation to make up for the last post. I was on a roll and didn’t want to take my hands out of my gloves to take some pics. Wasn’t cold by northerner standards but about as cold as it gets here Sunday
This installation is sponsored by the air chisel and BFH.
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Had to completely bend over the firewall lip and remove it in some places, the trans tunnel double wall got completely removed. Clearanced the appropriate areas with the BFH but still no dice. Dropped trans cross member and lowered the trans down still needed more room, pulled the front passenger side cab mount loose and lifted that side of the cab to fit the up pipe in.
Pulled the trans dipstick to do this, and if you can pulling only the top half of the dipstick keeps you from covering your work area in atf.
Had to remove a bit of the fat firewall insulation to clear the turbine, replaced it with some space foam insulation that doesn’t take up as much space. The adhesive didn’t work well in our temperature, gonna go in with some upholstery adhesive and make sure it stays put.
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Next obstacle was the wiring harness for all the ambulance accessories, it ran behind the engine and was held to the firewall with a couple self tappers. Pulled it loose and had to move some things around but routed it in front of the intake and away from the turbo hot side, really the only way without cutting everything and adding a couple feet to the harness.
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It’s a mess down there. Gonna be cleaning some of this up once some of the more crucial work is done.
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Crossover installed, gonna use a wireless thermometer to see what temp the fuel pump is getting to. May need to make a heat shield but would rather not bury the fp and keep the serviceability but we’ll see.
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Currently the oil drain is leaking, got a new gasket for it. Gonna be pulling the turbo to reclock the compressor housing so it lines up with the intake box, currently not even close.