foam filter suckedin turbo!!!

gingrass179

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so today i got a new air filter with the foam that goes on top...i put it in this morning and this evening i was playing up in the hills on the way to a lil barbecue spot. and half way up this hill i lose all power and tons andtons of black smoke behind me so i back down the hill and shut the truck off. i pop.off the intake cause i thought i ate my turbo and there it was...the foam...so i pull it out and ckean it up but it is tough to turn...i start it and shut it off,while watching it and it stops spinning instantly at shut off...so i start it back up and let it free rev at 2000 and shut it off again..and thank someone!!!! cause it is 99% perfect...i say 99% cause i know some damage had to have came from that but it spools the same...just curious anyone else had this happen
 

GOOSE

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Thank goodness the turbo sounds like its ok, now throw that foam piece away every time you see one.:backoff It is supposed to be a pre filter, sounds like you had it on the wrong side of your primary filter, rendering it useless and a hazard to your turbo.:eek:
 

FordGuy100

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Like said, its supposed to go on the bottom of the filter. Man that sucks though! I hope it didnt do to aweful much but I can only imagine what some foam hitting an impeller spinning a couple hundred meters per second will do.
 

gingrass179

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i was told it is to stop oil, from soaking the filter...haha thats where the one was in the turbo kit when i bought it and thats the way i put in the first filter in when i bought the kit...i just figured thats what it was haha...wow brilliant
 

RLDSL

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Chances are it passed through, but and big but, you are going to need to run a compression test and leakdown test to see if you damaged any valves as any large chunks were passing through or worse any pieces of turbo impeller were passing through.
 

SLC97SR5

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There is a mesh screen on the intake just before it enters the intake runners. Hopefully any remaining chunks are sitting on top of it. Pull the intake snail and have a look.
 

MIDNIGHT RIDER

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The previous owner of my cousin's Cummins/Ford truck built a home-made cold-air intake using plain old hardware-store rubber plumbing boots, instead of actual intake boots.

After my cousin had owned the truck for a few weeks, it sucked one of the plumbing boots through the turbo and the shrapnel from that went plumb into the cylinders, costing him the turbo AND engine, plus starting a small engine fire that required him to repaint both sides of the hood, all over a $3 flimsy slip-boot from the plumbing department.

You are real lucky if your episode is only a good free lesson on intake air. :)
 

typ4

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And that is the reason they are called"plumbing parts", not truck parts.
 

PwrSmoke

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This was a lucky escape if no damage resulted. And a good lesson.

Did something similar once on my old diesel Blazer... which was mostly a 'wheeling rig. Put some of my wife's old ***** hose over the intake (pre-fitler) to slow down bug ingestion. Short time later, I discovered it was gone. A little later I found that the truck had EATEN the ***** hose. It was wrapped tightly around the K&N filter. Ruined it in fact by crushing and distorting it. Didn't get past the filter, though. Lotta airflow into a turbo diesel!
 

hesutton

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Wow! That could have been a disaster for sure. It's good that you've likely escaped without major damage to the turbo/engine. Any photos of the filter? Just curious as to how that all works on the ATS/Factory turbo system.

Heath
 

gingrass179

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it just barely got the corner...and its funny it took some force to pull it out of the filter housing the rest of the way and i dont know what i was at boost wise when it happened but im sure it would have been close to 15 lbs
 

GOOSE

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Looks like a mouse was hungry.LOL Luckily that looks like a rather small amount of ingestion, I was imagining worse.:eek:
 

SparkandFire

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Same here... I imagined the whole thing GONE. :eek:

There isn't going to be oil getting into the paper media anyhow, since the CDR deposits it's load downstream of the filter.
 

'94IDITurbo7.3

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i NEVER use that foam prefilter. the one time that i tried it, it sucked my filter minder down INSTANTLY. that was with a brand new filter and pre-filter. took the foam out and all better.
 

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