MIDNIGHT RIDER
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- Sep 29, 2005
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I have crimped dozens using my simple FREE system and they look pretty darn professional.
I clamp a short piece of angle-iron in a drill-press vise(not mounted) in such a way that the angle-iron makes a V-shaped trough.
I clean the copper cable as good as I can and coat the end with electrical wire anti-corrosion ****.
I put the lug on the cable and place it in the V of the angle-iron.
I then make two large dimples, lengthwise of the cable, with a fat pointed punch, about a 90* point, not a real sharp point.
I whack the punch pretty good, several times.
I have performed this operation under the hood, with the other end of the cable still attached; just be careful where you set the "anvil" and don't be beating on something that will break.
I then finish off with some Harbor Freight heat-shrink and one of those $15 Harbor Freight heat guns that I got on sale for ten bucks.
If you want weather-proof heat-shrink, and are on a budget, squirt some RTV, or whatever you have, inside the heat-shrink, before shrinking it.