the worst engineering part of your Ford?

[IDIoit]

name some of the worst parts of your bull/brick nose/OBS that you curse the engineers for doing that just really ****** you off.

one thing for me is that GD pinch weld on the radiator support.

something that i will be deleting pretty soon!

and...
GO

 

[direwulf23]

Interior door handles.

Sent from my LG-D850 using Tapatalk

 

[Shadetreemechanic]

Plastic clutch pedal to clutch master bushing.

 

[IDIoit]

Interior door handles.

Sent from my LG-D850 using Tapatalk

i have steel ones to replace the crappy plastic ones!
https://vod.ebay.com/vod/FetchOrderDetails?ViewPaymentStatus&purchaseOrderId=538905839012

Plastic clutch pedal to clutch master bushing.

rod end deletes that stupid @$$ bushing, been there, done that, got towed home because of it

 

[pafixitman]

headlight switch ... aka "the brown wire". Mine was crispy when I caught it and ran relays.

 

[subway]

Enclosed cab support bolt nuts. You have to cut open the floor if the tack welds break away.

Another is the stupid clip on the wiper motor. If you do not pull your cowl it is a real pain to get on and off.

Sent from my SPH-L720 using Tapatalk

 

[lotzagoodstuff]

Door pin design: if you're gonna make hinges that will eventually sag, make them freaking serviceable.

The ignition switch is also pretty chitty, at least it's easy to replace, although I'm not crazy about having a new key every time I change it.

 

[MTKirk]

Crush sleeve and short pinion splines on 10.25 rear ends.

Accelerator cable laying on #8 injector line.

 

[direwulf23]

Door pin design: if you're gonna make hinges that will eventually sag, make them freaking serviceable.

The ignition switch is also pretty chitty, at least it's easy to replace, although I'm not crazy about having a new key every time I change it.

I need to change mine but then that means I'll have to carry two keys, one for the ignition and one for the door. I seriously don't like that.

 

[Clb]

Fuel tanks' lock cyl setup for steering colum'+1 on lame plastic door handle.

 

[A48WillyzGuy]

Shorter list: What's designed properly?
Dana 60 front
ZF5
Sterling 10.25
Body lines

 

[Waystro]

Body mounts for me can never get them off unless I break out the SawZall
Second is the Steering Shaft and it's rag joints.

 

[ps444mike]

any ideas where to get metal inside door handles.. the link above doesn't work for me.. thanks.

 

[Waystro]

any ideas where to get metal inside door handles.. the link above doesn't work for me.. thanks.

Link not working X2
I have a set PM me for price and shipping.

 

[IDIoit]

http://www.ebay.com/itm/370914569435
i ordered 2 sets for the bronco, and had my order info up while copying link. hard to beat 12 bucks for a set
LMK if it works