BioFarmer, I thought about painting the intake ducting, but shiny aluminum reflects engine bay heat better than black paint, so in the interest of keeping the cold air cold till it actually reaches the intake plenum shiny with no paint works better. That, and this thing vibrates pretty good, so I'm not sure how long the paint will stay on... You did mention a 2nd alternator - what is that for, and how do you have it wired up? My single 130-amp 3G unit cannot keep up with my lights, just running the low beams and the overheads and the rear/ditch floods (90W+400W+310W=800W) I have to hit at least 1500 rpms before the alt starts keeping up with the power demand, a second alternator would come handy for those moments...
SparkAndFire, I personally wouldn't get rid of the vacuum pump, it could serve as a great counter-pulley for the engine when you floor it - I have a short alt belt (it don't flap like the factory one), so even with the A/C and P/S belts beastly tight as the crankshaft spins up real fast the belts starts slipping a bit and screaming bloody murder, losing the A/C tho and transferring the belt over to the vacuum pump (the short belt that drives it off the alt is discarded) took care of the issue quite nicely. Granted, I don't run over 3000 rpms too often, but it's nice to know I can run against the governor with the belts staying quiet.
Sle2115, I'm from north of you, we got the rusting issue even worse - oddly enough this canister don't have even traces of rust on it! As for the paint color, well my engine fan is the same, now that I did in hopes of not getting slapped through the hands as often, haha!
Warden, I don't see any functional issue associated with relocating the can under the cab - as long as your hoses are good, you should be set. In my old Lincoln TC the coffee can rusted through like Sle2115 said, so instead of replacing it with another tin can I installed a plastic canister off a newer Panther-chassis car, IIRC it was a Crown Vic but really any '92-up Ford CV, Lincoln TC, or Mercury GMQ will have that. That canister ain't too big, tho if your vacuum pump is good I don't see any issue with running a small canister, like Mel said the cruise does use up lots of vacuum but so do brakes, and if the pump can keep up with the brakes it should be able to handle the cruise through a small canister...