Ok update time
I have no Idea if I am still leaking oil or not, we have flushed the thing a bunch of times and it still has sludge coming out, not as bad but it is there. I appear to be losing a small amount of oil, it not much but its worth mentioning.
Yesterday, I drove the truck about 12 miles and it ran pretty good, it started steaming out of the tube that goes to the recovery tank but not bad.
(It still has the 7lb cap on it)
Today, it went 3 miles and was steaming real bad out of the tube, meanwhile the aftermarket temp gauge read 195 and did not move when I shut it down.
I limped it around to a job and back and it kept steaming every time I shut it down..
Still the temp gauge has not moved from 195 except when I let it cool down before driving another couple miles.
The truck is low on oil right now, my hope is that the low oil combined with a 7lb cap and still sledgey water is why it is doing this.. But what the hell do I know....
So far I have replaced the water pump, installed correct thermostat and changed the oil cooler rings and gaskets as well as cleaned out the oil passages. I should mention that I was very very careful changing the rings. I used assembly lube and jacked it up against the dump body ever so carefully.
Fixall, yes I did take your advice and file it but I did it very lightly as I have never done it before and the scratches weren't all that bad. I used aviation gasket maker (which I love and will use on everything I can now) I don't believe I have any header leaks, I spent some time staring at them when I got it all back together.
crewchief, you sure are an all right guy, I really appreciate you offering to help like that. I may take you up on that cooler core but I want to make sure I actually need it first. I wouldnt want to take something I dont need and then have someone else really need it and not be able to get the help because I jumped the gun. Once again, thank you!
So, now that I got this brush chipped of my customers front yard, I can go back to fixing the truck. (They were getting pissed, I had to leave a rather large pile of brush after a tree removal because this is the only truck I have that can pull my chipper)
My plan as of right this moment is to add this prestone rad flush stuff and let the engine get nice and warm, the flush again. I have the little flush kit and I bought 2 so I could hook a tee up to both heater hoses. First I am going to get the oil up to the correct level. I might put a 13lb cap on it too, but I will admit I am weary of doing that since this all started the day after I changed the water pump and put a 13lb cap on from a 7lb. I might also throw $20 down the drain and add a couple gallons of coolant. Up to this point it was only running straight water because the water pump was leaking.
As always, I would appreciate any suggestions or thoughts as to what else might be wrong/what I should do..
Thank you guys for helping!