I had more to say but my dog demanded I get out of bed because it was her morning "bathroom" time, and then breakfast time for me.
Anyhow, I think since I'm gonna be messing with the RV converter (ie: disconnecting the AC power wires until I eventually replace it with a LifePo4 compatible one) I will put the new converter on a light switch, that way I can disable it at will.
The reason for that is I want to be able to plug in the RV into my nice Renogy 700W pure sine inverter for AC power at the AC outlets throughout, that way I don't have to rely on a single power strip like I have been doing, and running extension cords around if I want to watch TV or a DVD. I don't want the converter trying to charge the batteries by using the batteries' own power through the inverter, so it'll need a "kill switch" to disable it when I'm not on grid or running the generator. They do make automatic transfer switches for about $80 but I will hold off on that since that's more of a luxury than I really need, but we'll see. I just have to plug the RV's 30A cord with an adapter into the inverter and I'm good to do.
I'm not the type who wants to run the microwave, air conditioner, toaster, and household coffee pots on inverter power, so that's also why I bought the cheaper 100A BMS batteries. I didn't feel the need to spend $100 more to have 200A BMS. I can run the big generator if I want to run the microwave for a few minutes, which is what I already do now.
The inverter came with this remote power switch I will be installing to make it much easier to turn on and off:
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This is how I will be doing the setup. It makes it so I can open the cabinets if it gets very cold so heat can get to the batteries to avoid freezing, since these cheapo LifePo4 only have overheat protection, no freeze protection. Plus it keeps all the wires as short as possible.
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The LifePo4 batteries will fit perfectly under the shelf shown below, and it's deep enough on that left side for that 200AH battery to slide right in with the 100AH next to it to the right. I won't lose much under cabinet storage, and the stock battery compartment accessible from outside will become a place to store stuff once I get rid of the FLA battery in there, so it's a small tradeoff. The other FLA is up by the water tank because that was the only place I could put a vented battery box.
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I will be upgrading 12V the wiring from the MMPT controller to the batteries too, using 8 AWG. I found that it's cheaper to buy pure copper wire the foot ($1.09/ft) from O'Reilly than to buy questionable quality wire on Amazon. Plus I can buy just enough for what I need without waste/leftover scrap. I only need about 8ft of red and black to get from the MPPT controller to the batteries with some lack to route it so it won't be in the way of accessing stuff in the cabinet.
And also installing this fuse panel for extra 12V stuff like the compressor fridge so I can shorten the power cable (has a 12V plug on a very long cord, twice as long as needed really) and extra 12V outlets etc. The cheap crap fuses it comes with will go in the trash though because that's one thing I don't skimp on. I only use Bussman fuses. I've seen cheap fuses fail and not blow when they should have. That's a good way to get an electrical fire, boys and girls! A $3-5 pack of fuses is worth it to help avoid burning down my house. I won't be putting much amperage through this fuse panel though. The fridge only pulls 2.5-3A @ 13V in eco mode according to the DC load info on the MPPT controller, so yeah.
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It's actually going to be wired to the DC load output on the MPPT controller directly (20A max according to the manual), because if I put a load on that, then it makes better use of the solar panels, since it begins allowing more power in, because it detects the load better than if I'm pulling straight from the batteries. At least, that's how it acts with FLA batteries. Basically it allows the DC load out to pull from solar while not pulling on the batteries at all, assuming there is enough direct sunlight to allow for that. It tends to max out around 220W from the panels if I don't do that, but I gets up around 280-300W If I do.
Yeah, I have 400W of panels, but 3 are always flat mounted, while one can be tilted (and is at the moment) so they'll almost never deliver full 400W unless they are all 4 flat and have perfectly direct sunlight overhead. That's why I got the 40A MPPT controller, so it can squeeze an extra 25% power from the existing 4 panels, and has the capacity for me to add a 5th panel if I want to later.
Edit: Oh and I also bought these for making my own 8AWG cables. I only needed the 5/16 lugs but there was a deal for free 3/8 ones when you buy the 5/16 ones, so sure I'll take 'em. The crimping tool was only about ~$18 and they seem to do a good job based on youtube videos. I already have a small sledgehammer so it should do fine.
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