New Fuel System
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IDIoit gave me access to his driveway, tools, brain, and his wrenching and fab skills to put a new fuel system in my piano truck this past week. I got to be the greasy "young grasshopper" with wrenches in my hands, rust in my eyes and diesel and a big smile on my face. This s*&^ is way too much fun!
1.Fuel tank (38gal)
2.Sender
3.Mostly new fuel lines (kept the nylon over the rear tank)
4.Carter electric lift pump (delete stock pump and install cover plate)
5.Racor 500 water seperator/fuel filter (will post pics of this later)
6.Baby Moose
7.BB injectors from Accurate Diesel (along with new valve cover gaskets)
With the Carter installed, bleeding and priming was a 10 minute job. The turbo hat was on there to make an emergency shutdown easier in case of runaway. We had no issues. Truck is still at IDIoit's place, pending one more day to time the pump, install the pyrometer and ?? whatever it is we forgot. He reports two more cold starts with no issues. No air intrusion!! No leaks!!
Plans for soon:
1. Repair pickup tube on front sender, tee into return line on rear tank with another Carter and a check valve. Presto! Auxiliary tank. Total fuel capacity 57 gallons. Stock fuel switch valve is still installed, it will function to switch the fuel gauge only. A toggle switch will control the transfer pump. Hopefully I'll get nearly an 800 mile range (57gal x 14mpg?) and that should considerably improve my cross country time between CA and OH. I can cut a whole bunch of fuel stops compared to the previous scenario of about 20 gallons usable with both pickup tubes broken off and 10mpg with 4 leaky injectors....
2. Have my 3.08 ring and pinion installed. Since this truck is a pavement queen, I need that taller 4th gear!
I got to learn a ton from IDIoit. He's killer with anything mechanical, and very generous with his knowledge. Thanks a ton Brian! It's super fun to see his truck projects in person too, very inspiring. Now I want to start building my family adventure rig; Turbo 7.3 crew cab long bed 4x4 5 speed with a smallish cabover, extra spares of everything I can carry, and a pair of ipads for the kiddoze. Hell, how about HID headlights while I'm dreaming, so I can drive all night while the family sleeps. I wanna take them to Death Valley, Mendocino, Tuolumne, Moab, you name it. Let's go everywhere, man.