Recent content by SDEconVan

  1. SDEconVan

    6.9 E350 C6 to E4OD or 4R100?

    Thanks Nero, noted, and edited to E4OD. I used some upgrade parts from the 4R100, like the sun-shell and planetaries which are all forged, no aluminum. Also I should have mentioned that the torque converter will also need an input shaft from the same company. That way the E4OD diesel...
  2. SDEconVan

    6.9 E350 C6 to E4OD or 4R100?

    The "good" models of E4OD will be late 80's into late 90's, diesel of course, trucks most likely. The gas ones from trucks with 460's aren't enough strength internally. Even if you change a gas case with the guts from a diesel 4R100 transmission, the case will not withstand the torque. It's...
  3. SDEconVan

    6.9 E350 C6 to E4OD or 4R100?

    I converted to E4OD and upgraded the transmission to a 4R100 plus a few other goodies. BE SURE you get a DIESEL version of the E4OD or 4R! Also, DO NOT eliminate the bypass, you can encounter catastrophic failure. The torque converter must be custom made there's a place in Oregon that makes...
  4. SDEconVan

    Borg Warner 1356 manual shift transfer case

    Late to the party. I have rebuilt a few of those cases and that boss is most likely not drilled through. In most cases the leak won't run "uphill," unless a spinning shaft for example is slinging oil. Might be a source up above that casted boss. You can see a video I did a while back where I...
  5. SDEconVan

    E4od, bullet proof rebuild kit?

    Here's my E4OD build (also BW 1356) It's built to a "Stage 3" which is what you will want to be "bulletproof." I've put this transmission through its' paces and it's a champ. Cost will be close to 3 thousand if you do the work yourself and do the stand alone controller to get the most out of...
  6. SDEconVan

    Help me decide, E4OD vs ZF5

    There was a time where I would never consider an auto, dismissed, straight away, the manual has the clutch and control. Then, my driving needs changed, I got older (cringe) or lazy with it, I got surrounded by tech in the cab: GPS nav, a mini HUD, Bluetooth phone and with my 4x4 Club Wagon...
  7. SDEconVan

    1993 Ford F-Super Duty XLT - "Log Truck" (new to me truck-pic heavy)

    Good stuff! Brings back memories doing mine, the Tugger Kit was actually pretty fun (though I found a accum. valve spring-in-a-spring that was broken (they are brittle) which made me nervous putting the new ones in!) Good details on the F5, hope it doesn't give headaches seating like mine did...
  8. SDEconVan

    4x4 question

    Check the easiest things first, the shift lever mechanism outside the transfer case is known to let go. You can bypass it and put a vice grip directly on the case lever so pop it into H4 or H2. The shift pattern is a straight line at the case so it is pretty easy to unbolt the base of the lever...
  9. SDEconVan

    E4OD ATSG manual ordered...build soon?

    ATSG, TransGo Tugger Kit, steel planetaries, updated sun shell, quality steels and frictions, new torringtons, re-bush, re-seal. I made a couple of tools, you'll need a decent dial gauge that can bolt to the alloy case for precise measurements. Also, to really do it right, expect to buy or...
  10. SDEconVan

    Gut swap conversion 2wd t 4wd e4od

    It can be done, I've done it. Be sure you're dealing with a diesel version of the E4OD. Changing the output shaft will throw all the tolerances out so you'll need to buy a set of snap rings of various thicknesses along with shims, depending upon whether the center support has been upgraded...
  11. SDEconVan

    Picture request-hood release cable routing

    I have a couple of diagrams:
  12. SDEconVan

    Good Deal? 1986 e350 6.9l 4x4

    To the OP, I searched for quite a while for a good candidate (legally registered in our state as diesel, and smog exempt, so I could play with the drive train) diesel van as a base for my project. The one I found had 64,000 miles on it (verified through Carfax, about 35 bucks, the original...
  13. SDEconVan

    C6 auto..reliability?

    oilburner22: I built my E4OD up a bit, to a Stage 3 by most standards. The pre-95 E4OD's get a bad rap, in fact when I bought mine I was shocked to find Gas CAR parts in a Diesel case! I upgraded everything and went with a few extras like a US Shift "Quick 1" controller. Best shifting...
  14. SDEconVan

    C6 auto..reliability?

    C6 Diesel trans is tough but it's important to take care of it. Previous owner let this one go, when the van was being loaded onto the carrier, the rear wheels caught on the ramp, driveshaft twisted up, and back of the transmission broke off. Always flush your transmission fluid regularly...

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