The thing that plagues both of us tranny-wise is that there's a very big jump from tranny torque input from under 660 ftlbs up to over 1050 ftlbs and very little in between.
The Spicer & Fuller type manuals we have are input rated to about 660 ftlbs at the flywheel. If you keep turning up your DT466, you will be in excess of the manufacturers maximum suggested input torque and could grenade your tranny. Most of the single countershaft "smallbox" transmissions like you and I have can't handle much more than 660 ftlbs from our M/D engines.
The allison MT series may be somewhere in between, but you have to ask lots of questions and read the specs before you install. A rebuilt Allison MT series and the conversion to fit your truck would run $8,000 or more, I'd bet. I can't believe you could get a rebuilt one for under $6,000, then you've got all the conversion costs. Might want to just consider trading on another truck.
If you wanted a manual that can hold more power, you have to jump to a twin countershaft transmission, like an 8LL. It can handle the torque output easily, but even the rebuilts are expensive. They're also heavy and require a bell housing change to install.
My situation is further complicated by a PTO change, and possible interference by the front driveshaft.
The Spicer & Fuller type manuals we have are input rated to about 660 ftlbs at the flywheel. If you keep turning up your DT466, you will be in excess of the manufacturers maximum suggested input torque and could grenade your tranny. Most of the single countershaft "smallbox" transmissions like you and I have can't handle much more than 660 ftlbs from our M/D engines.
The allison MT series may be somewhere in between, but you have to ask lots of questions and read the specs before you install. A rebuilt Allison MT series and the conversion to fit your truck would run $8,000 or more, I'd bet. I can't believe you could get a rebuilt one for under $6,000, then you've got all the conversion costs. Might want to just consider trading on another truck.
If you wanted a manual that can hold more power, you have to jump to a twin countershaft transmission, like an 8LL. It can handle the torque output easily, but even the rebuilts are expensive. They're also heavy and require a bell housing change to install.
My situation is further complicated by a PTO change, and possible interference by the front driveshaft.