Air vents not working

The FNG

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I bought my truck last April and ever since, the air vents have not properly worked. I can control the temp, and the AC works fine. The issue I am having is when I turn the knob from vent to defrost or anything else, the only one that air comes out of is the defrost. For now, I have found that zip-tying a certain plunger closed under the passenger side dash allows my front vents to open. Another issue I am having is that my vents blow hot air when I turn the switch to off. I really have no idea where to start looking, so any help would be great. Thanks.
 

franklin2

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Defrost is the default position for the system when it has no vacuum to it. I would go over on the pass side under the hood and look for you main vacuum supply line. Make sure it's hooked up and has suction on it. Also check it as it enters the cab around the pass side firewall area and runs under the dash to the control.
 

LCAM-01XA

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Yup, just what he said - this is actually a fail-safe mechanism, so to speak, and it ensures that in case your HVAC controls fail entirely you will have full defrost which will allow you to drive home safely, albeit a bit toasty in the face and possibly a bit frost-bitten at the feet.

Also, what shuts the airflow when you turn the knob to "off" is a vacuum servo on the recirculating door in the engine bay right behind the blower fan, the fact that also is not functioning like you want it to really suggest to me that Franklin2 is correct and you have lost all vacuum supply to your HVAC system. The line that feeds it is actually very tiny, like 1/8" or so, it comes from the vacuum tree on the firewall above the engine and disappears in the fat harness near the evaporator core.

By the way your temperature control works just fine because its blend door is cable-controlled (there's a little rack and pinion assembly on the other end of the shaft with the control knob), and A/C works fine because it is all-electric. Basically your blend door is mechanically controlled, the A/C system is electric, and the vent doors under the dash are vacuum-controlled. Which is nice, cause many '80s and early-'90s Ford cars had vacuum-controlled blend doors too, and when the device that controlled those went stupid you'd only get half the heat you normally would, which was a major PITA on a cold winter morning - I used to pull the vacuum line off the blend door servo in one of my old cars thus defaulting it to full heat, redneck fix but it worked great every time, then when it got up to like 90F inside I'd plug the hose back on and let it all even out in the low 70s, lol
 

itsacrazyasian

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these fords are known to break the vacuum line going into the hvac case inside the cabin and the white vacuum line going to the recirc pod. The line going into the case is black. Follow that to the vacuum T, the check valve and the vacuum reservoir on the evap case side.
 

LCAM-01XA

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Crazy Asian, your '94 truck has a vac reserve canister for the HVAC? My '90 had no such thing, and neither does the '91 that I have been appointed a caretaker of. On mine I added a canister and check valve from the EVR/EGR system of an '80s Crown Victoria (love them cars, perfect donors for all sorts of cool stuff for our trucks) when my vac pump was going bad so I could switch vents without it defaulting to defrost while the pump is building up vacuum again. The '91 has no canister or valve, and so far needs neither.
 

franklin2

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I would think the diesels would not need the reservoir as much because the vacuum pump generates vacuum pretty much constant all the time, but maybe they added it on some. The gas engined trucks really need it since they have no vacuum when pulling a long hill and the carb is wide open.
 

itsacrazyasian

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both my parts truck and my truck have a vacuum reservoir on the side of the evap case. The vacuum line has a check valve then tee's off into the case and into the cabin. I just know from experience that they tend to break vacuum lines.
 

itsacrazyasian

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and i forgot to mention, Crown Victoria's as a whole are just cool cars. Have a 86 LTD CV police interceptor (302/t5) and my hot rod 2000 supercharged 5.4 Vicky.
 
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