I bought my truck 8 years ago from a very good friend, who drove it off the lot brand new. Since it was a daily driver and I used it for monthly trips to check on mom & dad in OKC, one of the first things I did was install a larger rear tank. Here's the info:
F670173 FUEL TANK Ford F-350 gas truck auto part NEW $80.77
Car Parts Wholesale
17150 S. Margay Ave
Carson, CA 90746
I purchased the tank in August 2005. It's about 40 gallons and there's a pickup adapter kit sold that lengthens the pickup tube. It doesn't do anything for the length of the float arm, so the gauge is only good for the middle 20 gallons or so.
It was a serious PITA to install the tank, but I gotta tell ya, I've loved it!
With around 60 gallons of fuel on board, I'm good for almost 1000 miles between fill-ups. Since I was burning my own biodiesel, this meant I never stopped and paid for pump fuel. Trips to OKC were a piece of cake!
I can't help you on the galvanization issue. In October 2009, four years after installing the tank, my truck quit running. No pump output. I pulled the pump and took it to mu pump guy. Mark went thru it and rebuilt and tweaked it. He told me that the internals were in great shape, but my shut off solenoid was toast. This was a relief, cause I'd been burning bio and occasionally, some WMO (50%). I figured one of these had killed the pump. Nope. It was clean and clear. The truck has been sitting for the past 2 1/2 years, and now I'm getting it back on the road. I pulled both tanks this summer and had them cleaned and recoated internally. All looked good. Said all that to say this: I've not had any problems using
this gas tank for a fuel tank. YMMV!!