turbo install
Mel, I removed the right exhaust manifold and cut a hole under the # 1 cylinder and welded a u-shaped pipe on to turn straight up then made a plate and welded it to the pipe to mount the GM turbo onto.This requires moving the alt and vac pump over to the center and left side of the engine. I removed the p/s pulley and welded an extra pulley on it to pull the vav pump and made brackets to mount vac pump on left side of a/c. I mounted the alt on the right side of the a/c pump.I ran the exhaust outside the frame through the fenderwell with no muffler. I removed the man fuel pump and put a plate on where the pump was with a pipe welded in for the return oil from the turbo.I installed a T in where the oil pressure sender is and ran the oil feed to turbo from there. I removed the CDR from the valley pan and intake and welded a freeze plug in to keep it from going back into the intake.I cut a hole in the left rocker cover and installed another CDR in it and y'ed the two CDR's together and ran it to the turbo.I used the air cleaner from a 6.5L GM and mounted it on the right inner fender.This required moving the battery. I mounted it under the truck on the right frame rail. I made the inlet to the intake (where the origional air cleaner was) out of an alum. a/c compressor and welded a flat piece on top and a pipe to connect the turbo hose on the front side.Installed an electric fuel pump on left frame rail along with the fuel filter also.It was a challenge to do but I have a welding instructor and a retired diesel instructor to give advise and do some of the welding. It wasn't real easy to do but I could remove this turbo in 30 to 45 min. easy.
Larry