I think what you're asking might be answered in the following post by Ziggster long ago on the other board. I copied it then, and it still seems the easiest method. The picture link helps quite a bit, so I hope it comes through.
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ziggster40
Member
How to align the inj. pump gear after cover removed!! #1612546 - 01/25/04 06:50 PM Edit Reply Quote
I just remembered that on friday when I went over to visit Paul at DAS he mentioned to me a way to get the pump gear aligned once the cover has been removed that sounds a lot easier than screwing around with a flashlight and mirror on a stick and stuff.
What you do is lift off the injection pump cover and then the gear. Find the "y" mark at the bottom which points to the tooth that is supposed to align with a dot on the cam gear below(the one you can't see when it's assembled. From that tooth, you count up the gear towards the top on both sides 19 teeth. Put a mark on the 19th tooth on each side, then scribe a line between the two. This line will now run across the front of the gear, and be just above the deck when the gear is lowered into position. You can easily tell if it is out one tooth or not as the line will not be level with the top of the block. You can then lower the cover onto the gear all the while watching the mark to see it doesn't move. Too easy!!
Should look kinda like this.....pic here..
Hope that helps someone, I haven't tried it myself yet, but you can bet I will soon.
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