I ran #2/0 the length of the truck, Anderson connector, and then onto the trailer which has a tongue toolbox with more batteries. That way I have full bridging ability with the trailer, or run my 4k# winch off the back of the truck.
I could further extend the #2/0 to the back of the trailer to...
A smaller aka 'quickspool' exhaust housing on the turbo will make more boost, and sooner. I almost pulled the trigger on that when I had a powerstroke. That's also the recipe dodge/cummins used to make more boost on the "2ndgen" ('94+) trucks.
Reading threads on various truck sites (not specifically GM), and colleagues with bad experiences - high speed use over long miles tends to boil the grease out of unit bearings.
Unless they have an ABS sensor port to use for re-greasing, I would probably look at some timkens or SKFs and do them...
See if plugging in the block heater helps - it might.
My '97 had chronic starting issues. Could/would not built hpop pressure. It's like it got airlocked or lost suction, if it sat more than a day. New lpop made no difference. I ended up swapping the hpop and IPR, then it started a lot easier.
I believe I used a 3500psi gauge, mechanical.
Edit: 1" down should be fine. It when it's empty, or darn near - that you'll have almost no chance of starting (depending on the reason).
I use regular oil with the trac-lok (LSD).
Reason being they are already broken-in, (or who-knows how worn out) and I want the thing to grip all it can. So far no problems in 20 years with several different trucks.
Are the housings different widths? Or something else going on?
I see listings for axle shafts 15.965"/16.17" short side, and 36.68"/36.97" long side.
I know that factory '95 shafts have a major chamfer on the spline end. Also, the outer stub axles have no clip groove. I have wondered if it...
Ohm readings have not been reliable for me. They can have intermittent conductance, that breaks as soon as power is applied. Amp readings are more honest.
I also have no patience for these controllers. I revert to a basic solenoid and momentary pushbutton when there's any issues.
Yes, front and rear axles are re-geared all the time.
Shops usually charge a lot for this service. It can be done on your own.... if you are patient and not afraid to buy tools.
6.9 & ZF5 (diesel specific pattern) is viable. Factory pairing in '87.
It may take some work to satisfy all the '96 dash electrics. A 92-94 IDI PCM and/or harness might help smooth that over.
4BTs easily cost double around here, and dont come with the handy pickup-truck jewelry.
If saving space is critical, no intercooler helps. I'm really happy with non-intercooled (5spd) dodge actually, as a driver/commuter.
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