IDIeselman
Registered User
It's pretty common for the pinion yokes to come loose on 10.25's prior to
1993. This is why 93-down is considered a short pinion and after, a long pinion. The differences between the 2 is the length of the spline and yoke contact area.
The following are the steps I take if there is no excessive play in spline to spline contact, and backlash.
So, what I do is mark a reference scribe of the nut to pinion and remove.
Remove the old seal.
Thoroughly clean the yoke and the splines of the pinion with brake clean being careful not to knock any dirt or cleaner in the housing of the rear.
Apply grease to the seal's inner rubber lip and install the new pinion seal.
Apply a thin coat of silicone sealent to the inner splines on the yoke. (This ensures you don't get oil pushing up the splines and end up leaking)
Install yoke.
Apply green or blue thread lock to the pinion nut and install nut to original position, and check for any looseness.
Using a punch stake the nut to the pinion to insure it doesn't back off.
Check or change diff oil level, top if necessary.
Good info there^^. If you work your truck hard, The non shouldered ring gear bolts will allow the ring gear to losen on the carrier. Simply buy the shouldered bolts for a dana 70 to replace them.
http://www.fourwheeler.com/techarti...50_inch_axle_tips/sterling_1025_upgrades.html Enjoy.
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