Ok.. On my motor work I paid for the machining to be done. That was a valve job on the new ported heads. The block was sleeved, lined bored on the crank and the block was decked. I used the turbo rods and did the balance work on the pistons myself. Then all the rotating parts front to back were balanced and spun up to 5000rpm if I remember correctly. The block was decked twice and too much was taken off. The pistons stuck up out of the cylinders way past the 31 thousands max spec. So I bought another set of Mahle pistons. This time they were the low comp type. They still were to high so I milled 12 thousands off the tops and then ceramic coated them with the Tech Line CBX. That was around $125.00 per set of 8. How much rwhp.... I really don't know but its plenty. I will be dynoing this but just not soon. I have other things working at this time. No secrets either. For a list of costs I'll try but this is my costs that I got.
Mahle low comp pistons $550.00
rod & main bearing $43.00 & $48.00
inconel exhaust valves $304.00
gaskets $275.00
valve job $200.00
oil pump $139.00
new bare heads $680.00
lifters $135.00
Sleeve all 8 cylinders $800.00
block machining approx. $650.00
ARP head studs $252.00
Total $4131.00
I probably left out some items but you can see what it costs. Since the rebuild I installed the BTS trans at a cost of around $4800.00 and the Rodney Red all aluminum radiater costing $625.00. Then the Gear Vendors costing around $3200.00 plus the driveshaft work. Then the Moose Pump but that cost is partictular to my pumps needs when Mel got it so yours will be differant. It was much less that what some think and no... It wasn't 7 or 8 hundred dollars... Much less than that. Plenty of money for a truck not really worth the investment but I did what I wanted to get what I wanted. I could have bought any new truck but.... Thats what everybody does and I really don't like the style or the electronics. I want something simple that I hopefully can fix on the roadside with all the "stuff" I keep behind the rear seat. For some I spent way too much but for me I'm still looking for the next motor buildup.... Its happening now but no time frame when it will be done. This new motor will have differant head and precup chamber work in it. I got a set of new bare heads that cost me $140.00 for both of them. So its easy to try something with them that may kill them and not be out a lot of money... Just my time and effort. I think the trick in building a motor that breathes as easy as it can with all cylinder volumes exactly the same plus balance work will make the best power and longer running motor. These motors are not a gass motor. We just cram in as much air as we can and the smoother it gets in and out the better it will make horse power.. I think russ (typ4) knows what I'm doing with the precup chambers in the heads. He is running his heads with that machine work now. What I did was fabricate a ball end mill with a demension of 1.168 to even out the ruff chambers in the heads. Then I CC them to be sure they were all the same and they were. This was really a tricky job on a bridgeport mill getting them all the same depth and diameter. The hi nickle block and heads machines easily but doing this in a blind hole is the tricky part. The heads have the injecters pulled up out of the chambers 60 thousands for emissions requirements. I dropped the chambers that much and opened them up to the 1.168 because thats what I felt I could run for a comp ratio drop. That motor ran great too... Till the freeze plug the shop installed wrong poped out pulling a grade. I watched the coolant temp and it never moved. No coolant on the sender... No telp reading. What finally made me feel something was wrong was when my oil temp passed 330 degrees. Then power fell off, motor clattering from thing oil and the pistons stuck to the cylinder walls they got so hot. But the black anodising on the tops never came off either. I scuffed the shirts of 6 beyond reuse... Only 5200 miles on that build... Damn crappy machine shop...