my fan shroud is a two-piece. Does that still mean there is no way to install it without taking off the fan?
I have a one-piece shroud, but from what I see around it, if it were a two-piece design (with upper and lower half that is) then fan removal don't seem like it would be needed. Removal of the lower radiator hose tho, and the transmission cooling lines, that would be required.
As for locktight and all that junk.... If you use the right tool, and tighten it to factory spec, then it's as good as it was from the factory. Of course a lot of guys don't want to spend $75 for the tool though, which leads to air chisles and such. I have the tool, and have removed and installed dozens of fans and never had one come off inappropriately.
Well that $75 tool costs right about three times more than I'm willing to pay for something I'll use right about once or twice in my lifetime - heck I only removed the fan cause I was doing preventive replacement on the pump, if I weren't so paranoid about it sometimes I'd still be running the factory pump now. The tool I use on the other hand is a kit that comes with several different-size wrenches, then you attach a long rod at the very end of those, and slide the end of the rod into the air hammer - thus you use the air tool's power instead of fighting huge breaker bars. Taking an air-chisel directly to the nut on the water pump shaft, I'll pass on that, seen it done and it's a hack-job IMHO, I'd rather use tools made for the job - granted not this exact (IDI) job, but that type (fan clutch replacement) of job. Now if I were like Ron or yourself with several IDIs to maintain all the time then yes, purchase of said tool would be a no-brainer
Its amazing how quickly my motor stops when the key is turned off. With 530 lbs of compression it stops right now as if its locked up. Kinda freaky to watch too. The thought of that heavy B29 fan breaking loose and spinning into my aluminum Rodney Red radiator is yesterdays worries....
Mine does the same thing, I got no idea what compression it makes but it stops dead in its tracks - and this is with the B29 fan bolted firmly to the water pump, darn thing shakes the whole truck when it comes to a halt