Can you define "Doing Great" I and a several others on another forum have tried about every blend conceivable to get the PSD to run "reasonably clean" in other words a little smoke is acceptable but smoking to the point other motorist are waving at you with one finger and others just look in amazement is not considered acceptable. Save your money on the viscosity cup thats not why it's smoking.
How many miles have you ran W85 or as you wrote W83? And be honest about it.
I have no problem being honest, that's why I'm posting after all so we can all help each other with real solutions to our problems.
For me, pretty good meant that I've had a few smoking issues here and there but they were quickly figured out. Whether it was running a DP Tuner econo chip, understanding that viscosity does make a difference (not sure why you disagree), adding Diesel Kleen to boost the cetane, or further refining my filtering process, the vast majority of my miles have been trouble free. I'm well within the acceptable range of smoke on my mix and aside from the smell of the gear oil and a few other times where I haven' t added enough RUG, I haven't had any complaints or remarks about the smoke.
As for miles, I've ran a tad over 20K with about 10K in my IDI and the other 10K in my Excursion. My IDI was always loaded to above 23K lbs and aside from the Eisenhower pass in Colorado, it ran great on the WMO. My Excursion has been great too, I'm frequently towing with it and this latest gear oil dilemma has been the first hiccup in a few months. What I've learned from this experience is that a viscosity cup is ESSENTIAL to absolutely make sure your fuel isn't too thick. I usually go by sight/feel but a viscosity cup will remove yet another variable.
I'm not sure why you think that a viscosity cup won't help but everyone's entitled to their opinion. My opinion is that 1) Since the smoking increased on my last tank of fuel, 2) That tank had gear oil and was thicker than normal, and 3) Past experience has shown that thick fuel causes smoke, I need a viscosity cup and should test each batch from now on to make sure I'm good to go.