More progress...
All this junk out of the way...
You must be registered for see images attach
After damn near destroying the valve cover due to it being glued down with RTV, I found a lot less sludge then I figured there would be...
You must be registered for see images attach
Pulled the old block heater to install the replacement. Glad I decided to do it...
You must be registered for see images attach
You must be registered for see images attach
Drained the slimy tar like "oil" out of the pan.. flushed the pan with a bit of fresh oil... PS filter installed.
You must be registered for see images attach
Drained the distilled water out of the system and refilled with 50/50 Zerex ELC and distilled water.
You must be registered for see images attach
Return lines done... Also swapped the air cleaner and now have the seal under the bolt (thanks for the heads up!)
You must be registered for see images attach
Fired it up and let it get to temp which is a good bit lower then it was before. Before flushing the cooling system, it would come up to 200-205 idling in the driveway. Now after an hour of running, its staying around 185. Oil pressure is running 15-18psi @
750 rpm.
After changing the CDR and grommet, oil consumption seams to be down a good bit. Previously, after running for an hour, it was down almost 2qts. Now, after 1.5hrs, it was only down 1/8" on the stick. Blowby seams to be down a bit too.
Now, its still getting a bit of air in the fuel system. I installed clear line from the filter head to the return cap, from the rear most driverside cap to the "T", and from the pump to the return cap. While running, the only line getting air in it was the one from the filter head to the return cap. If I pinched the line, it would quickly fill with fuel but as soon as I released it, it would get air in it... I'm thinking its sucking air pre lift pump... I've got some digging to do.
Anyways, I ordered some Kreen from Kano Labs (same company that makes Kroil which is the best penetrating oil I've ever used). Its an aggressive solvent that can be used in the crank case, fuel system, transmission, etc... Its designed to dissolve varnish and sludge, un-stick rings/lifters, etc. Its quite a bit cheaper then Auto-RX and from what I've seen and read over on bobistheoilguy, it works quite a bit better. At this point, the engine is using oil and has a good bit of blowby... so I cant see it hurting. I'll update on how that goes once it gets here and I get some miles on it. I may also do a MMO piston soak when I replace the glow plugs.
I'll get my tires mounted in a couple days when the weather is back out of the single digits... Got some more wiring to work out... but its getting there.
More to come soon.