Search results

  1. WrightWay

    Starting issues after solenoid relay replaced

    Finally fixed here. Replaced key lock cylinder and no change. Wired a push button in with hot from battery side of starter relay and spliced in the connector to the top small post on relay. Knew I did not have the skill to take the column apart to fix the actuator. Worked a few times then...
  2. WrightWay

    Starting issues after solenoid relay replaced

    Thanks all. I returned the starter relay(fender solenoid) and was an even trade $wise for lock cylinder (Standard brand), so I'll try the lock cylinder today. And take a look at that mark with key in on position. Saw that line that is cast into the housing and a couple other permanent pen marks...
  3. WrightWay

    Starting issues after solenoid relay replaced

    That helps. I am going to take a look at the ign switch on an older f250 that's available for parts. Not sure the year But late 80s I think. Worth a look. Is it worth replacing the key lock cylinder? Or is that a long shot? Glad to have the button option if all else fails, just makes sense...
  4. WrightWay

    Starting issues after solenoid relay replaced

    Selahdoor- I think at this point I'm going to change the key lock cylinder, and if no change then consider the push button. Kinda like that fix. The key right now works everything fine but the starter so... Thanks for your help. Any others specifics on a momentary on button woul Be great but I...
  5. WrightWay

    Starting issues after solenoid relay replaced

    Photos where ignition switch attaches and hole in actuator that fits pin from switch. No adjustment built into it that I can see.
  6. WrightWay

    Starting issues after solenoid relay replaced

    I'll send a picture today, but no slots just threaded posts for T30 bolts. Does not appear adjustable like yours. The actuator seems intact from this bottom view. It will move towards steering wheel with pressure with small screw driver, And moves well when key is turned. Does not look broken...
  7. WrightWay

    Starting issues after solenoid relay replaced

    Thanks Bradd, The way I interpret this, the ignition switch itself is working (truck starts with pin movement manually), and the clutch switch is working so does not need shims as TNBrett showed us. So it is either the ignition switch actuator (which looks difficult to replace) or the lock...
  8. WrightWay

    Starting issues after solenoid relay replaced

    Took ignition switch off and move pin manually. The truck starts repeatedly when clutch all the way to floor, and only dash lights and gps when clutch not depressed. This would mean the clutch switch and ignition switch are working, but ignition switch is not being fully engaged when the key is...
  9. WrightWay

    Starting issues after solenoid relay replaced

    Pictures of starter wiring on this 92. large starter with solenoid, large red wire direct from battery I assume, and the red wire in question from the starter relay
  10. WrightWay

    Starting issues after solenoid relay replaced

    We all need vacations, taking the weekend off here. Been good to have others help also the new relay was on correctly, sure of that, only mounts one way on this truck. Old relay is on the fender now (3 terminals) and is working. 1) yes not getting 12V at red wire to top post of relay, zero...
  11. WrightWay

    Starting issues after solenoid relay replaced

    With helper turning key to run or start position, the reading was zero.
  12. WrightWay

    Starting issues after solenoid relay replaced

    I am unskilled with multimeter and my helper has to be bribed, but yes with good ground, multimeter set to 20V, and the key to run, the reading is zero. Same as when key is off. I will confirm this on Monday after trace/check of this wire as far as possible, and if OK, take off ignition switch...
  13. WrightWay

    Starting issues after solenoid relay replaced

    Appreciate all the input, I'll try to recap this thread. Truck had 380K miles with good maintenance and likely little DIY work. Owner (friend) passed. It then sat for 5-6 years in a barn before I got it in 2012 - Truck was a pro, myself a novice. In the 60K miles I have put on it, I have...
  14. WrightWay

    Starting issues after solenoid relay replaced

    Good info Tightened that *****. Will try the test light on top post wire you have marked IGN The wire you have marked STARTER goes directly to positive on battery on this truck The too small wire on left terminal apppears to go to starter. What gauge should it be? I'll change it Out of time now...
  15. WrightWay

    Starting issues after solenoid relay replaced

    I just saw your post gnathv. Thanks. When you took the Borg-Warner ignition switch back, do you recall what brand did you replace it with?
  16. WrightWay

    Starting issues after solenoid relay replaced

    Further testing with old solenoid on (Motocraft), when I energize the top small post, the solenoid clicks and the starter now turns over as it should. So it appears the solenoid, starter, and wire to starter from solenoid are working. No change still if I ask it to start with key. Dash lights...
  17. WrightWay

    Starting issues after solenoid relay replaced

    Your interpretation is correct 1) I will change this wire. Is is something I can order or I need to make? if so what gauge wire is appropriate? I will get a new solenoid and try Motocraft again I put old solenoid back on and testing is the same-just clicks 2) When I hook a battery cable from...
  18. WrightWay

    Starting issues after solenoid relay replaced

    Tried some things this morning. Appreciate the continued input. No change with clutch to floor. Dash lights and gps but no crank Wire from battery to small top post on solenoid: solenoid clicks but stater does not turn over Cable from pos battery to left large post on solenoid (black/red wire in...
  19. WrightWay

    Starting issues after solenoid relay replaced

    Pardon the multiple images- old Ipad keyboard has a delay
  20. WrightWay

    Starting issues after solenoid relay replaced

    So I'm still chasing the gremlin in this starting issue. The truck started and ran well Sunday. Monday (yesterday) I found the ignition switch in stock locally (Standard). 26.99$ Removed old one (T30 screws x 2), and 7mm bolt on back to separate connection (see photo) New switch (on right in...
  21. WrightWay

    Love the forum

    Hey ditto that. I have only posted recently, yet have read along for 10 years on various subjects, and learned a great deal of accurate information. Hard to find anywhere else. This forum has allowed me to keep this truck running well at reasonable cost, thus my wife puts up with it. Thank you...
  22. WrightWay

    Starting issues after solenoid relay replaced

    Thanks tradegem, TNBrett, and Big Bart. I'll leave clutch switch alone. Truck started perfect this morning couple times. Interesting- when the truck initially started (switch wiggle) yesterday, I set the E brake and the e brake indicator light came on in dash next to ABS light. Have never ever...
  23. WrightWay

    Starting issues after solenoid relay replaced

    This truck started today several times. Rain quit for afternoon so I went thru wiring to solenoid on fender and cleaned connections, all looked good, but still same no start with no dash lights. So I took off panel over fuse box above pedals ( 2 torx screws and 4 clips on top) and barely wiggled...
  24. WrightWay

    Starting issues after solenoid relay replaced

    OK Ill follow that advice and repost. At mercy of the rain today looks like.
  25. WrightWay

    Starting issues after solenoid relay replaced

    Thanks I've read about that and in the past I have replaced the lock cylinder but have not been into a steering column before. Is the ignition switch easy to get to?

Latest posts

Forum statistics

Threads
91,284
Posts
1,129,800
Members
24,099
Latest member
IDIBronco86

Members online

Total: 801 (members: 5, guests: 796)

Share this page

Top