I'm going to do a clutch job real soon and I'm going to do the Lucky Mod on the flywheel. So, can anyone tell me exactly which clutch kit to buy for use with the modified DMF? Like what size and does the clutch disc need to be for a SMF or a DMF? Any info from you guys that have done this is greatly appreciated.
I just went to autozone's site, and a lot of their DMF kits have the clutch disc with the springs in the hub. You need a clutch kit for a original DMF, but one that has the springs in the hub. The original setup and some of the replacement DMF clutch kits have the clutch disc with the solid hub and no springs, that's the one you want to avoid if you bolt your flywheel together.
I did the lucky mod to my truck, and I can tell you right now it is noisy. Everyone has their own description of what the noise sounds like, but basically what the solid flywheel does is transfer all that diesel clatter into the transmission. So the rhythmic diesel sound from the engine gets amplified through the transmission since the DMF is not there anymore to dampen it. I think some people may have different descriptions on the sound because possibly their truck idles a little different. A rougher idling engine is going to make the tranny noise even louder.
Then you may read about heavier oils helping to quiet the tranny. They do a little bit, but shifting in colder weather is terrible. I put straight 30w motor oil in mine first, and it did quiet it down a little bit, but it was impossible to shift until the tranny oil warmed up. I am now running 10w-30 motor oil, and I still have to double clutch the tranny till I get down the road a couple of miles. I think someone's suggestion of using synthetic oil may be the answer, though expensive.