Good info everyone. I'm thinking my T-stat was stuck open because I have a really hard time building any heat in the cooler temps. If I work the truck hard it acts perfectly normal but just cruising unloaded it will hover around the 140-160* range
As for the cooler I ended up having to use a mirror to be able to get a decent view of that front gasket surface--its really hard to see! Looks nice and clean now.
I can't help but think how happy I am that I took the time to flush out the coolant system and add a coolant filter several years back. Everything looks squeaky clean and new inside those coolant passages
I helped my friend with his IDI recently and between his 20 year old coolant and a lifetime of neglect the inside of his radiator looked like a science project