What do you guys do about the front driveshaft length? My truck has a 4 inch lift with the dana44 ttb, and it's had a vibration when I am in 4wd since I bought it. I know what the problem is, it's the front driveshaft.
When I did the zf swap, this moved the transfer case back 1 more inch, and the vibration became terrible. That's when I found the splines in the front driveshaft were over extended. I found if I slide the driveshaft together, the play in the splines disappeared.
So I had a new driveshaft made, 2 inches longer than the old one. The vibration is much better now, but it's not totally gone away. I have ridden in two different trucks, both stock height f350's with the Dana 60 frontend, and you absolutely cannot tell the hubs are locked in, no hint of vibration.
I am wondering if I convert to the double cardon joint like the f350's have, if that would cure my vibration problem. I am assuming I have a driveline angle problem, and am wondering if the double cardon (some places call it a cv joint) driveshaft would be a cure-all for this.
Does anyone else with a lift have problems like this with the front driveshaft? Remember, I want NO vibration in the front. How many of you have some vibration in the frontend when the hubs are locked in?