Recent content by THSIM9
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THSIM9’s 1991 F250 Project
38 gallon tank installed and plumbed through to the engine bay. Belt drive brackets installed, alternator, vacuum pump, and power steering installed. Still need to install the AC compressor. Fuel filters sit just barely higher than the skid plate for the transfer case. Should be a pretty safe...- THSIM9
- Post #14
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
Return lines, injector lines, turbo, and downpipe all installed today. Don’t look too closely at any of my painting. I’m more of a wrench guy than a paint guy. :cry:- THSIM9
- Post #12
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
Pressure washed the frame and everything up front, added some new stick on insulation to the firewall, sprayed everything down with a little black VHT and clear coat, and got the engine back in the frame. Hopefully tomorrow will be return lines, injectors lines, turbo, and the belt drive...- THSIM9
- Post #11
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
Lots of time spent cleaning old dirty parts and getting things painted and ready to go back together. Took the opportunity with the engine out to replace the motor mounts, front leaf springs, and shocks. Now that’s it’s warming up it’s about time to roll the truck outside and pressure...- THSIM9
- Post #10
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
I decided while I was in the heads I would have them install new valves, keepers, bronze valve guides, the comp 910 springs and get everything set back to spec. While they worked on this I continued to tear down the engine and found another damaged piston. I measured the bores once the...- THSIM9
- Post #9
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
At this point I ordered all the fun goodies from CDD and began getting the engine ready for removal. I found a local rental place that had a cherry picker for 50 bucks per weekend, and got the boat anchor removed. I purchased the Daytona gear driven engine stand from HF to hold the hunk of...- THSIM9
- Post #8
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
Once the winter set in my father in law was gracious enough to allow me to take up half of his shop for the teardown of the truck. At this point I foolishly suspected a simple failure in the injection system that was causing the miss, and puffing of smoke. When I went to move the truck to the...- THSIM9
- Post #7
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
Northern Arizona is an incredible place for all things outdoors, but especially hunting. I am going to be applying for tags there for the rest of my life. Luckily the property we were on is still in the family so we always have a place to go.- THSIM9
- Post #6
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
After a short stint in Mormon Lake she once again handled the moving duties. This time about 250 miles from Mormon Lake to Sahuarita. Where she went on the sideline once again since I had a company truck and the wife drove the F150. After a year in Sahuarita just pulling weekend fun duty we got...- THSIM9
- Post #4
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
The next year or two were pretty uneventful, the truck was my daily driver and it was stupid reliable. I decided to go to college and bought a commuter car to ease my fuel costs so the truck went back to my grandparents house to sit while I got learnt. :rotflmao After about two years I was...- THSIM9
- Post #3
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
I was active duty Army at the time of acquiring the truck so it remained in AZ at my parents house for the next several months. I eventually decided to ship it up to Fort Drum NY where I was stationed so that I could get it ready to drive me home upon my departure from the Army. I also...- THSIM9
- Post #2
- Forum: 6.9L IH & 7.3L IDI Diesels
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THSIM9’s 1991 F250 Project
Well it’s about time to start a build thread now that I’m almost done. :dunno I will be updating the thread over the next few days with a general timeline of how things went down and I will eventually catch up to where I am now. To start, the truck has been in my family for about 20 years. It...- THSIM9
- Thread
- Replies: 16
- Forum: 6.9L IH & 7.3L IDI Diesels
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Go to reman injection pump
CDD is pretty backed up, I sent my pump in back in January and I just got it back last week. They were great about keeping me in the loop, just slower than anticipated.- THSIM9
- Post #13
- Forum: 6.9L IH & 7.3L IDI Diesels
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Rear Main Seal Questions
Going to revive this thread and add a new question. I just installed a new rear main and upon inspection it looks like the edge of the seal rolled while it was going on. I did not have to fight it or do anything extreme to get it on. I just lined it up, got it started over the crank and then put...- THSIM9
- Post #19
- Forum: 6.9L IH & 7.3L IDI Diesels
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Yet another heads thread
Nice! We are on very similar timelines. I just got my heads back last week. (Not from Justin) last parts I’m waiting on are the pump and injectors coming back from CDD. I got my new pistons installed last weekend, hoping to get the heads on this week and start getting ready to stab this thing...- THSIM9
- Post #59
- Forum: 6.9L IH & 7.3L IDI Diesels
