'94IDITurbo7.3
HAMMER DOWN!
IIRC there is a kit that you can buy. let me go check my diesel power mag.
That doesn't seem like too much more blowby than mine has. That sound when you pulled the cap, that did raise my eyebrows.
Would you be bothered with this kind of blowby? http://youtu.be/TdpfQ_D8CM0
that really isnt an accurate way to check blowby, because you also have a crankcase vent that is pulling blowby, so you are only seeing a little bit of it.
plug/pinch off what ever hose you have for a crank vent and then run it with the cap off.
10-4. I more posted the video because the noise freaked me out. I can't say I've had the filler cap off many a times before with it running, but that whistling noise just doesn't sound right does it??
I guess I cant here the whistle, but the gear noise sounds normal.

that really isnt an accurate way to check blowby, because you also have a crankcase vent that is pulling blowby, so you are only seeing a little bit of it.
plug/pinch off what ever hose you have for a crank vent and then run it with the cap off.
did fixing one pin hole make much differance in how the truck is driving?
keep the stock exhaust bolts if you can, they are much better than putting other ones in. they last longer and stay in better, not sure if its the threads or mettalergy of them but regular bolts seem to back out on these beasts.