kickdown seems to be in tact it drops gears well.. just seems like i got 3 speeds in my c6 and need 5 lol.. How do I prevent getting air into the injection lines?
When replacing the fuel filter, fill it as full as possible before spinning it on the filter head. After starting up, there is a schrader valve on the side of the head (looks like an air valve on your tires), push the button on it and bleed until the fuel runs with no bubbles. I have a length of clear vinyl tubing about 2 feet long with a chuck end on it, so I don't make a mess. I can see through the tubing when it is running clear. Run the tube into a can and recycle the fuel. Next, get a 5/8 inch open end end wrench (a good one that won't spread) and crack open the nuts on top of the injectors, one at a time (also with the engine running). this will do two things: (1) further bleed out air, and (b) tell you if any of your injectors are not working. When you crack the nut open, you should hear the engine sound change. If this does not happen, that injector is bad.
Lastly, when re-tightening the nuts, don't go nuts. I have had to use breaker bars to get them loose on one of my trucks. I don't know the correct torque rating for them, but someone here may speak up about that. Just tighten until it doesn't leak and you are good. About 15-20 lbs.-ft. should do it.
My experience with these engines is not as radical as some on the forums, I do not haul huge loads and do not have a turbo, but pulling a car on a trailer up a 20% grade, all I could do was 45 mph in second gear. But the engine never got hot and did not quit. It just kept pulling. It had almost 300,000 miles on it when I last did that. No, they do not have a lot of horse power, but they have plenty of torque, and that is what does the work. It sounds like your truck was acting as if it did not have a turbo. If you have never heard the turbo come on, you may have a seized shaft and need a rebuild there. The engine will run fine even if the turbo is frozen, just without the high end poop. My shaft seals are blown out in the 4x4, and I am pumping plenty of crankcase oil into the engine every time I try to start it up.
Welcome to the forums, the good folks here have a lot of knowledge and experience that they are happy to share. I'm fairly new and have had nothing but good experiences with them all.