Are you sure you reconnected all the other terminals onto that large terminal on the starter relay, when you moved that one?
Check for voltage at the large terminals on the GPR. One terminal should always be hot, and the other should be hot when the controller/relay are energized.
Check the punctuation:
Says NOTHING about engine temperature.
The most "common problem" with diesel vans is that there's a bigeffin' diesel engine stuffed into a VERY small space, and nearly in your crotch. That is, what are mundane repairs on a truck can become yoga exercises with a van. Just...
ZF5 would be _simpler_, fewer points of failure, more direct / "stock-like" driveline. If you really _need_ the gear splits, then the GVOD would be the choice.
'Course, you could... pun intended... split the difference and put the GVOD behind a ZF5 (well, with the TC in between). Hmm, deep...
Is it just me, or does that look more like incomplete fuel burn (white) than burning lube oil (blue)?
One way to help distinguish - step out there while it's smokin', as near the smoke as you dare, and if it burns your eyes, it's unburned/underburned fuel.
Hmmm, I thought the stud / hole pattern was different between the two generations of window. I would just go with whichever will get your, er, observer to stop scowling at it... ;)
Whichever you choose, take this opportunity to put some loctite on the stud threads. Those nuts are torqued to...
Fusible links are a prime suspect. Other possibility is main power from the battery + to the starter relay junction. SOME '83-'86 trucks are wired "backward" compared to later ones, whereby the main + power goes from the battery + to the GP relay and then splits over to the starter relay. In any...
Single cab has two steel walls. Supercab has a brace across the middle, aprx. where the dome light is. No idea about the crew cab.
Does anyone have a better pic of that $100 console, or a link to one?
I don't know what's more amazing, the swap or the fact that you're doing it outdoors in WI in early March. Gotta be a southwest truck, eh? They almost never sold trucks that color up here.
Are you sure the rear cables are returning when you pull up on the pedal? IIRC the return action of the pedal itself is very weak, it really depends on the return springs of the shoes pulling on the cables. So if both cables are seized, or the front cable is, I could see it affecting the pedal...
There isn't one. There shouldn't need to be one. OBS cab is considerably stiffer than either predecessor; are you actually able to see/measure firewall flex while the clutch pedal is being operated?
Don't bother with that. The Check Engine light has to be purely mechanically driven; as said, it's probably tied to switches for oil pressure and engine temp. There is no EEC-anything. Also as said, that connector is only for transmission codes. Your best bet is to get the factory service...
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