Lower steering shaft repair/ replace

m67tang

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been looking at why my steering feels loose. I’ve found the lower shaft is loose. Also called intermediate shaft. Online the dorman part costs $230+. Is rather find another way.
Is there any other options to fix this??

1997 PSD F250
 

79jasper

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Well... there's several joints. Which spot specifically?
The rag joint? The slip joint? What?
Borgeson makes a nice one.

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79jasper

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Not anything there to make it loose. Just a passthrough boot for the firewall. But above that is a ujoint.

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m67tang

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Can the upper u joint wear out? I’m thinking about pulling it later today after work and then maybe it’ll be obvious whatever is wrong
 

79jasper

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I reckon it could.
Yeah, have someone turn the wheel back and forth, while you look at every joint.

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m67tang

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As I watched the shaft, outside the firewall, it was as if it had a small orbital wobble, not just rotation in place. Seemed to originaate at the firewall. I don’t know how else to describe it.
 

m67tang

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It’s off the truck now. The only looseness is where it’s telescope slide. The outer slide has a solid 1/8” slop, so that it orbits in the middle. Is that enough to cause loose feeling steering wheel.?
Rag joint is ok. U joint is ok.
 

m67tang

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An Update:
I’ve purchased a replacement Borgeson steering shaft. Problem seems solved. Steering feels solid again.
 

Jake60

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Mine broke the flat spring in the collapsible shaft. I have the Borgeson replacement, got it fitted in today except for the part where they have you file a new flat for the retaining bolt on the steering box shaft and not use the flat already there.
This is to maintain a mechanical lock since the factory flat is ground to the end? How critical is this I mean it seems unlikely that it's gonna slip UP?
 

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