1989 F-250 7.3 Project

chillman88

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My only thoughts would be hose routing or an issue with the steering gear then.

You could always pull the return off the hydroboost and make sure it's not returning much fluid. My understanding is they should really only return a little bit of fluid when actuating the pedal. If it's returning excessive fluid that would cause a pressure loss at the steering gear.
 

hacked89

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I’ve been waiting on parts, and they started arriving today. The first is around my performance fueling I put together. Here’s what I’ve learned so far. Originally I sumped the rear tank, and ran both the supply and return to the rear sump. I put together I single return system that included a bypass regulator. I used a holly ~5psi - 65psi regulator I had.

learnings:
1. I am returning a lot of fuel compared to what was being used
2. I couldn’t return fuel fast enough both raising the inlet psi and return system psi
3. This affected my pump transfer pressure, hydraulic advance curve, and seems like maybe was preventing the plungers from having full stroke
4. The diaphragm on the efi regulator isn’t that strong for low psi regulation cause they figure people are probably using it for.. EFI
5. Having the return and supply both on the sump without a return tube aerated the fuel and caused inconsistent supply side flow

Changes so far:
1. I now am running a dedicated regulator return down the passenger frame rail As well as a dedicated injector and IP return down the driver side
2. Ordered a new carb style regulator for lower psi and hopefully stronger diaphram
3. I Y’d the returns and moved them to the top of the tank

Future changes that may be needed:
1. In theory you want your return size to be equal to your supply side size so I might be switching out my regulator return setup for 3/8 pending the results of the current changes

Here’s a pic to look at if you don’t like reading
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Nero

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So beautiful. One of these days I'll fix my hodge podge down pipe and replace it with something this nice.
 

hacked89

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If you’re trying to envision what’s happening here, I’m using a CDD waste gate delete. I then also got the downpipe from them with a long “tail end”. I wanted to connect it to a 7.3 PSD straight through exhaust and I since I like breaking stuff I wanted the exhaust to come apart easily and in sections that made sense. I measured and cut the downpipe and tacked a vband on. Made up that little interconnection piece from various pieces and vband which positions that right after the trans cross member. I then cut and vbanded the beginning of the powerstroke exhaust.

I don’t tig at this time, so a buddy will be tig’in all my tacked together pieces this week
 

Nero

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Neat, wanna make me one now? Lol I don't know if the T04Z down pipe is the same as the stock turbo... But my down pipe is a hodge podge POS I made just to get me by.
 

hacked89

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Neat, wanna make me one now? Lol I don't know if the T04Z down pipe is the same as the stock turbo... But my down pipe is a hodge podge POS I made just to get me by.
It’s generally the same as the 3” non pancake downpipe only difference is that this one is made to connect to CDDs Wastegate delete
 

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