How to Connect Primary Grounds on an IDI

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hacked89

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Grounding is the most overlooked, critical component of your electrical systems function. In your vehicles electric system the power flows towards the negative terminals. Your truck doesn’t care how the grounds are bolted but it’s going to find the least resistant path to flow. That includes if you don’t have a good primary ground design, and your high amp components flow through your secondary grounding straps while you smell a funny burning and the gauges occasionally dance, it will do it.

I’ve done various configuration testing on my run stand, and if you have a question about a scenario, ask. This is the best setup I’ve found for the primary grounds. There are many combinations to do this and aslong as you follow the basic principles your fine. This is just to visually help someone that may be lost with an example. There are also a number of secondary grounds via small straps and black wires in the harness as well as black with white stripe that won’t be covered here.

Let’s get started.
The most thirsty component for a good ground on your truck is the starter solenoid bolted to your bell housing followed by the starter relay on the passenger fender. These two locations should be a high focus of your attention if you deviate from the stock wiring diagram, which I do in this example.

Many threads of why does my starting system click, work poorly, not work are tied to this area of the truck. Your starter relay even gets its ground through the fender. Any ground should be free from paint, and I used a thin layer of dialectic.

High level summary of your basic requirements:
1. ground from each negative terminal on the batteries to front of block
2. engine to chassis
3. engine to body
4. body to chassis

Example:
You can see the battery to front of block and locations, the chassis tie in and the body tie in
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The body tie in leads to the passenger side fender:
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The body gets a dedicated ground from the drivers side. I’m not a fan of grounding off the heads or back of the block.
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Dedicated ground for starter:
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Dedicated ground for alternate:
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Let me know if you have any questions.
 

hacked89

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You may ask why did I cover only primary grounds in detail. Incase you need it for a reference and to add to this “grounds” thread, below is a full list of locations for primary and secondary.

Ground G111: RH Frame Near Battery

Ground G116: Near Electronic Engine Control

Ground G117: Near Ignition Coil

Ground G119: Behind I/P Near Center

Ground G155: LH Rear Of Engine

Ground G156: Center Of Dash Panel

Ground G203: On RH Side Of Engine

Ground G208: Near Throttle Position Solenoid

Ground G209: Center Of Dash Panel

Ground G210: At Electronic Voltage Regulator

Ground G211: Near Starter Motor Relay

Ground G301: Near Underhood Lamp

Ground G502: Behind LH Side Of I/P

Ground G701: Behind I/P At Center

Ground G703: At Brace Under Steering Column

Ground G710: LH Side Of Dash Panel

Ground G711: LH Rear Of Engine

Ground G751: At LH Side Of Engine

Ground G752: In LH Door

Ground GS01: LH Inner Fender Behind Headlamp

Ground G802: At RH Inner Fender Behind Headlamp

Ground G803: At Fuel Sediment Bowl

Ground G804: At Lower Hole Of LH Quarter Panel

Ground G805: At RH Inner Fender Behind Headlamp

Ground G903: At LH Side Of Crossmember

Ground G909: At Lower LH Cowl Access Hole

Ground G1006: Rear LH Side Of Frame At Rear Crossmember

Ground G1201: At Front LH Side Of Engine
 
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