Fun with numbers :) (Oil Analysis)

jrollf

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I'm an engineer... so I like numbers :Thumbs Up. I have had my truck since 2004 and have put about 114,000 miles on it. With a few rare exceptions I have always had an oil analysis done at every oil change by Blackstone Labs. Since they give me all kinds of fun numbers I have tracked and plotted the data over the years. Below are the plots showing the history of my truck. I used Delo 400 (dino oil) for most the life of the truck, except for a while where I "experimented" by using full synthetic Rotella T6 (200,124 through 213,790). In the end for the 3K oil changes I do, I felt the extra cost of the Rotella was not worth it. My go to oil filter has been the Mobil 1 M1-601 (the larger 7.3 Powerstroke filter).

Note: the Wear and Contaminants graphs have been "normalized" to 3,000 miles. e.g. even though the mileage listed is when the oil was changed, to try and keep the graphs somewhat "comparative" the wear and contaminants were "normalized" to the equivalent of 3,000 miles.

Some events to correlate with the charts.
  • When I first got the truck, turned out there was a slow leak in the oil cooler, I was getting trace amounts of coolant in the oil, but not enough to see! I only found out because I did the oil test and Blackstone alerted me to it. Sure enough, rebuilt the oil cooler and wear materials droped drastically. This event made me a believer in oil tests!
  • Between 127,435 and 161,462 oil changes I tried extended oil change intervals (5k to 6k). The big spike in Lead made me nervous so I went back to ~3k mile oil changes. Honestly I put so few miles on the truck every year, it's probably for the best.
  • The Spike in Iron and Copper @ 168,280 miles corresponded with getting my heads rebuilt.
  • 200,124 through 213,790, used Rotella T6 synthetic instead of Delo Dyno Oil. You can see a modest drop in Aluminum wear, and slight drop Nickel, strangely there doesn't seem to be a appreciable difference for any of the others.
Observations
  • From purchase through roughly the 163,027 I lived in the desert southwest, notice the higher levels of silicon (eg sand!) in the oil, which dropped off after I moved to the Gulf Coast. A better air filter probably would of been a good idea (have the Banks air filter, which is really a K&N)
  • Lead: As you can see it has spiked on me a few times over the years, makes me a little nervous that there is main or rod bearing that isn't quite happy... so far no noticeable issues. Blackstone says other than the spikes, the lead levels are "within family" for the engine.
  • Iron: If you start a "trend line" (draw a straight line) at the point for 124,165 through 220,333, you can see as she is getting older the amount of iron wear is slowly increases.
  • Spikes, you will get spikes. Towed a really heavy trailer up a mountain... you'll probably see that. Sat for 6 months... you might see that. Pulled the heads, you'll see that too. Some spikes... who knows :dunno, trends... that's what you want to really watch.
  • After a spike in wear materials, it doesn't go down immediately, it takes an oil change or two to "wash out" of the system.
  • Any single oil test is usually not useful, need to have them over the years to watch trends. (With the exception of a major event, such as coolant getting into oil, you find that out quick!)
Oil Additives
*Note: Oil Additives are not "normalized" to 3K oil changes, this was how much of the additives were left in the oil at the time of the oil changes. That probably accounts for some of the more acute spikes / dips.
  • Interesting to note that Rotella T6 has a lot more Magnesium in it, but less Calcium and Boron than Delo 400. (Rotella - 200,124 thru 213,790)
  • Also note on the far left of Oil Additives, is the "Old" version of Delo 400 which is getting real hard to find, and in the center before the Rotella and the far right after the Rotella is the "newer" Delo 400 SDE. The newer 400 SDE has a little less Molybdenum and a lot less Calcium, however it has more Boron and Magnesium.

So what ya'll think... any other number crunchers out there?

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Thewespaul

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This is AWESOME! Great info, Im going to come back to this when I have some more time and go over your data. Thanks for sharing.
 

subway

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interesting, i don't quite know what it all means but thanks for sharing. to my untrained eye the engine looks fairly consistent overall besides the spikes you have an explanation for.
 

austin92

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I sent them a sample of the factory fill oil on my new mustang. Blackstone makes it too easy. Just request a collection kit for free, fill the bottle, fill out the form, container has prepaid shipping label already on it. It literally couldn’t be easier... they sent me the report BEFORE charging my card, turns out my balance had fallen below 28$ when they tried to charge it and all they sent was a single email “letting me know” it was declined. This company is above and beyond, a phenomenal value, and highly recommended to all my friends now.


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Booyah45828

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This is a maintenance man's wet dream. The amount of data you have here over that amount of time is incredible.

I think the big interesting thing is your spikes in wear metals with extended oil changes. Do you have the tbn numbers and soot levels for when you were running the extended oci's? I don't see an increase in contaminants that would correspond with the increase in wear, so I'm just curious what would be the cause.

About the only time I've used oil analysis is when I suspect an issue and want confirmation. Things like fuel dilution, coolant leaks, or high soot levels.
 

jrollf

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I only did TBN a few times (costs extra):

132,898 (5,463 mi on oil)
-TBN 7.2
-Insolubles 0.4% (expected is <0.7)

161,462 (5,238 mi on oil)
-This is when I had a big lead spike, Blackstone thought it might of been a particle streak, but thought the spine was high for that and suggested going back to shorter oil change intervals.

-TBN 5.8
-Insolubles 0.3%

I went back to shorter oil changes after that and no longer paid for the extra TBN test since I was no longer trying to extend oil changes.

1993 F350 Crew Cab Dually
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