I resealed the fuel heater and no more leaks. I changed the drive shaft carrier bearing, I had the larger bearing by the way. I have a new in the box smaller one if anyone needs it. I would return it but I got it through my work and it is a major pain in the butt to return stuff.
Looks like I have the cracked firewall from the clutch pedal. I'm not really sure how bad it is yet, I'm going to tear into it next weekend. I have a 04 F350 PSD as well but I absolutely love driving my old IDI. I'll post up some pictures of how bad the firewall is when I get it opened up.
I put new orings on it today but if it leaks I will do what you did. I do like the 6.9 base though, I could just add a separator. I have a couple water separators off a deere tractor that I could use.
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