Project Big Red

laserjock

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It's been a damn long day. I didn't take a lot of pictures so you will have to use your imagination a little.

I started off under the truck. I finished off the fuel system by connecting up the return line. I ended up re-routing the line in the frame rail a bit to make a nice connection. The end result was a nice 8" rubber hose connection between the hard lines. Then the million dollar question. Which tank is it on? So I laid a tissue over the vents on both tanks, took the return fitting loose off the collector and hit it with a shot of air.

Before:

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After:

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Notice it blew the tissue off the hole. So the answer is we are on the rear tank.

This is the starter off the parts truck after I cleaned it up a bit.

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I don't know how long it will last, but it worked when I took it off. It's not too bad to change. I put the 3/8 stud in the top starter hole.

Got the crossover pipe installed.


The rest of the day went here.

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It don't look like much but there is a ton of work here. Got the remote posts installed. GP controller installed. Mega fuses installed.

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175 amp fuses for the alternator and the glow plugs. Basically followed the factory wiring bringing everything together on the starter relay where the remote posts basically act like the battery. Pulled power off the bottom of it and it's fed by 2/0 cable into 4awg for everything on top. Ground is 2/0.

Made the starter cable. Need the some cable clamps and some 3/4" wire loom. I'll get the high temp stuff.

So what's left. Hmm. Intake hat back on and connect the pipes. Put the rest of the down pipe on. Gauges. Small ground wires to the new stuff under the hood. Battery grounds. Fuel in the rear tank. Should probably take the belts off to minimize possible problems. Need work up part of the other half of the big 10 pin connector.

I think she may have a pulse tomorrow.
 

laserjock

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It's alive!!

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This is the very first start. I cranked until I had oil at the turbo. Then hit the power to the pump and cranked until I had fuel out a couple lines and it was starting to smoke (couple rounds of 20 seconds). Connected up the glow plug controller and the rest was history.
 

laserjock

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I'm pretty excited to say the least. I've got another video loading. It sounds really healthy. I've been sweating this day for a while wondering if I would have a valve clearance problem. Clearly Promar did their job. I've got a lot of cleaning up to do in the wiring but things worked out great. She cranks over easy. I also didn't detect much or any rollover noise but the engine is nice and smooth. Have to figure out why the high idle solenoid isnt working. I tested it at one point and it was fine.

I filled the coolant up too so now I need to let it run long enough to warm up and put the timing meter on it. It pops off easy with the GP controller. I was really worried about relocating it so that works great.

I also screwed up which tank was which. I'm not sure what's going on with the selector valve but I got it on the front tank for now.
 

pafixitman

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Congrats! I did manage to get the camper top out of the garage and on the pop up Saturday so I have the official green light to start working on the truck. Planned on testing GPs on Sunday but had a change of plans and spent the better part of the day with Nicole at breakfast, Towson Town Mall and my folks house. Oh well, life comes before the truck.
 

laserjock

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So Photobucket has been giving me the finger so here you go. First Cold Start. 24 hrs and 37 F.

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Here are a couple others.

This is the first start.

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And building a little heat. Pay no attention to the squealing belt.

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Enjoy.
 
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