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  1. THSIM9

    EGT questions

    https://www.dieselpowerproducts.com/diamond-eye-big-dog-quiet-tone-muffler
  2. THSIM9

    EGT questions

    Glad to hear it! Also glad that I upgraded to 4” exhaust when I did the banks kit years ago I am using a diamond eye 4” PSD kit with a muffler. Should be able to just run what I’ve already got now that I have bigger turbo, IP, and injectors.
  3. THSIM9

    THSIM9’s 1991 F250 Project

    Not gonna lie I didn’t even notice anything wrong with it. I bought a tensioner and an idler pulley and bolted them on with no issues. The groove almost looked intentional so I left it. I haven’t put the belt on yet though so maybe it is going to cause an issue. Luckily the father in law is a...
  4. THSIM9

    THSIM9’s 1991 F250 Project

    I have one. I just pulled 3 random 2 1/16 gauges out for layout. In the dash will be speed, tach, oil pressure, water temp, and volts, the pillar will be pyro, Boost and fuel level.
  5. THSIM9

    THSIM9’s 1991 F250 Project

    Still plugging along getting stuff put back together. Got the serpentine setup from @Nero installed minus the power steering pump and vacuum pump. Hood is back on, cooling system is completely back together. Fixed my parking brake linkage, and started to layout my custom gauge setup. The...
  6. THSIM9

    THSIM9’s 1991 F250 Project

    Thanks Gents.
  7. THSIM9

    THSIM9’s 1991 F250 Project

    Anyone have any ideas or information on the best place to put the port for the boost gauge? I’m using a CDD intercooler and V-banded intake manifold and there is no provision for a sender. I was thinking in the cold side piping right above the V-band, I think I can weld a bung on there for the...
  8. THSIM9

    THSIM9’s 1991 F250 Project

    I would like to do this someday. How did you tackle it? Did you get a donor engine or just buy all the components new?
  9. THSIM9

    THSIM9’s 1991 F250 Project

    That’s a good idea. I’ve already removed the cruise control for the same reason. I snuck the coolant overflow in behind my grille so it’s out of the way. I just need a place for the catch can, coolant filter, vacuum canister, and I need room for the intake still. I’m going to make a custom...
  10. THSIM9

    THSIM9’s 1991 F250 Project

    I’m not sure yet. Probably going to make a bracket and mount it on the side of the alternator or something. It doesn’t fit easily anywhere so I’m going to have to get creative.
  11. THSIM9

    THSIM9’s 1991 F250 Project

    Busy weekend. Got the core support, front fenders, battery trays, radiator, intercooler, AC system, headlights, grill, new hood latch and cable, and a bunch of other miscellaneous little things buttoned up. Got all the front end wiring removed, getting ready to start the rewiring with a...
  12. THSIM9

    EGT questions

    This is what I have done with my previous setup. (Banks sidewinder, no intercooler, stock ip and injectors) if I drop to 4th or even 3rd and stay at the higher RPMs I see lower EGT’s while pulling grades for sure.
  13. THSIM9

    THSIM9’s 1991 F250 Project

    Indeed, 3 generations prior to me were all mechanics/machinists for all or part of their careers. It’s definitely in the blood!
  14. THSIM9

    THSIM9’s 1991 F250 Project

    I was an 11B (Infantry) active duty from 2014-2017 and then 1 year in the Arizona Army National Guard from 2017-2018. I got an B.S in “University Studies” from Northern Arizona University it’s essentially a build your own major by completing two minors kind of deal for people like me who can’t...
  15. THSIM9

    THSIM9’s 1991 F250 Project

    That’s what I’m thinking as well, I’m actually wondering how much of my lack of power previously, particularly while pulling grades was just the facet pump not keeping up. Especially since it was mounted under the hood, and pulling though the stock FSV.
  16. THSIM9

    THSIM9’s 1991 F250 Project

    Did some cleanup and painting on the inside of the front fenders, core support, and battery trays. I also plumbed and mounted my old facet pump to work as a transfer pump from the front tank to the new 38 gallon rear tank. Forgot to take good photos today so you will have to take my word for it...
  17. THSIM9

    THSIM9’s 1991 F250 Project

    38 gallon tank installed and plumbed through to the engine bay. Belt drive brackets installed, alternator, vacuum pump, and power steering installed. Still need to install the AC compressor. Fuel filters sit just barely higher than the skid plate for the transfer case. Should be a pretty safe...
  18. THSIM9

    THSIM9’s 1991 F250 Project

    Return lines, injector lines, turbo, and downpipe all installed today. Don’t look too closely at any of my painting. I’m more of a wrench guy than a paint guy. :cry:
  19. THSIM9

    THSIM9’s 1991 F250 Project

    Pressure washed the frame and everything up front, added some new stick on insulation to the firewall, sprayed everything down with a little black VHT and clear coat, and got the engine back in the frame. Hopefully tomorrow will be return lines, injectors lines, turbo, and the belt drive...
  20. THSIM9

    THSIM9’s 1991 F250 Project

    Lots of time spent cleaning old dirty parts and getting things painted and ready to go back together. Took the opportunity with the engine out to replace the motor mounts, front leaf springs, and shocks. Now that’s it’s warming up it’s about time to roll the truck outside and pressure...
  21. THSIM9

    THSIM9’s 1991 F250 Project

    I decided while I was in the heads I would have them install new valves, keepers, bronze valve guides, the comp 910 springs and get everything set back to spec. While they worked on this I continued to tear down the engine and found another damaged piston. I measured the bores once the...
  22. THSIM9

    THSIM9’s 1991 F250 Project

    At this point I ordered all the fun goodies from CDD and began getting the engine ready for removal. I found a local rental place that had a cherry picker for 50 bucks per weekend, and got the boat anchor removed. I purchased the Daytona gear driven engine stand from HF to hold the hunk of...
  23. THSIM9

    THSIM9’s 1991 F250 Project

    Once the winter set in my father in law was gracious enough to allow me to take up half of his shop for the teardown of the truck. At this point I foolishly suspected a simple failure in the injection system that was causing the miss, and puffing of smoke. When I went to move the truck to the...
  24. THSIM9

    THSIM9’s 1991 F250 Project

    Northern Arizona is an incredible place for all things outdoors, but especially hunting. I am going to be applying for tags there for the rest of my life. Luckily the property we were on is still in the family so we always have a place to go.
  25. THSIM9

    THSIM9’s 1991 F250 Project

    After a short stint in Mormon Lake she once again handled the moving duties. This time about 250 miles from Mormon Lake to Sahuarita. Where she went on the sideline once again since I had a company truck and the wife drove the F150. After a year in Sahuarita just pulling weekend fun duty we got...

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